Hobart Airforce 250ci Light Weight Plasma Cutter With Air Compressor #500534 Logo
Posted on Apr 03, 2010

Only cuts for 3 seconds, device still on

I plug the unit into a 120VAC line, turn it on, compressor builds pressure and I let it stop (indicating it's ready).

I ground it to the work, pull the trigger- and cut- for maybe 2 or 3 seconds. Plasma stops ejecting, but device is still on (air flow and fan indicate this). I am cutting muffler pipe, BTW, so it's not that I am taxing the system.

any ideas?

  • Anonymous Apr 10, 2012

    Hello burnkat. I'm experiencing this problem on our brand new unit (500i). Were you able to resolve your problem. Can I trouble you for some ideas on how you resolve the problem. Here is my email. [email protected].

  • burntkat Dec 28, 2013

    Throw the unit in the nearest lake and buy a real cutter. Mine lasted (once I got it cutting properly) all of 2 hours. Hobart would not honor the warranty. I will NEVER but Hobart or Miller gear ever again.

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  • Contributor 6 Answers
  • Posted on Apr 03, 2010
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Joined: Apr 03, 2010
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Possibly an internal short in the torch tip... the expendable components failing in the tip will cause the sensors in the machine to register a "no cut" or "free air arc" state and kill the power to the tip to prevent damage to the unit. Replace the tip components and double check the grounds connections.

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