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Re: How do you replace the brushes on a Bosch Drill...
The brushes are usually accessable from the outside, sometimes not, but just remove the plastic cover with a screwdriver, with it unplugged and the brush pops out, replace with one the same size.
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One possibility is that the trigger on your drill has a short in it. When you replaced the brushes did you clean off your commutator? I am assuming that you did. You only need to clean the brush dust off of it and ensure the copper contacts are clean. Your issue is definitely with your drill. I am not sure about Bosch but with some drills you can take apart the trigger and check for contamination. Hope this helps.
There are black access panels on each side if the drill toward the rear. Remove the screw that holds them in, and remove the panel. This will expose the bruch holder, take a small screw driver and carefully remove the old brushes and replace them. Replace the panels.
bosch brushes are unique. they have a spring embedded in the carbon so when the length gets too short, the spring lets go and raises the brush above the commutator and the appliance stops. you need to remove the handle partially or the brush covers and unscrew the brush holder(s) two small screws secure the brushes and holder to the appliance.
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