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Gary, Faulty fuel pump sending unit. Most of the forums I checked say this a big problem with Polaris, most say the pump and sending unit have to be bought as a assembly.
Check the attached links,instruction and guides, Good luck
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Sounds like you may need a valve job. Have you been keeping the valve clearances adjusted? It's important to do that on a four-stroke engine. Check your compression to find out if the valves are ok.
My 2005 700 efi is doing the same thing. So far I have found that the engine and exhaust get so hot that the fuel starts to boil and causes the fuel pump to vapor lock. I taped up the tank with some reflective tape/insulator stuff and now I'm trying to figure out why its running so hot.(The exhaust manifold glows red hot) I've cleaned the radiator and flushed the system. I just need to check the water pump and thermostat. Any other suggestions?
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