SOURCE: drill chuck removal
The screw should be left hand thread and the chuck is normal thread. The 'workshop' way to remove the chuck is to remove the screw (done). If the jaws are still working then clamp a sturdy allen key in it and whack it against a workbench to unscrew the chuck. If holding the drill in the normal position you would stand with the workbench to your left and whack it down on that. If the jaws aren't working then you can grip the body in a vice and use large pipe grips or stiltsons on the chuck. Also check to see if the chuck spindle will accept a thin spanner to hold it, as this is a slightly more caring way to brace the spindle. Then you can can hold the spanner in the vice and use the allen key in the chuck and unscrew it that way.
SOURCE: bosch 18volt brute force cordless drill how do i remove chuck
Put the screw back in the chuck, tighten it up then back it out 1 turn. Take a punch, put it in the chuck and give it a quick hit with a hammer. That should do the trick.
SOURCE: Replace drill chuck on 23 year old Craftsman 8" drill press
Yes it does have a Morse taper and you can remove it by gently hitting it with a rubber or nylon mallet.
SOURCE: locked drill chuck
i have the same tool and have had the same problem
i use 2 large prs of channel locks(water pump pliers) to break the bond
SOURCE: Diagram or exploded view for disassembly for 5K5SS mixer
Have you tried this site? I saw it posted on another question/solution.
http://downloads.mendingshed.com/KitchenAid_Service_Manual.pdf
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