Polaris 800 Twin Sportsman Ride on Toy - Answered Questions & Fixed issues


sounds like the plunger switch in the foot pedal is sticking or is bad

Polaris 800 Twin... | Answered on Aug 16, 2017 | 395 views


sounds like the foot pedal plunger switch is bad

Polaris 800 Twin... | Answered on Aug 16, 2017 | 211 views


Check battery volltage to make sure battery is still at opperating voltage.Sometimes dash lights will come on if battery is to low to engage starter.

Polaris 800 Twin... | Answered on Nov 10, 2015 | 864 views


Do not try to spin engine over, Engine cylinder or cylinders are more than likely full of fuel . Injector is more than likely bad or pcm has got inj. held open.

Polaris 800 Twin... | Answered on Nov 10, 2015 | 352 views


Most likely your Rectifier has gone bad that is like the alternator to your Polaris. In other words the rectifier is what charges the battery and keeps it charged up. You should check it next.

Polaris 800 Twin... | Answered on Feb 03, 2015 | 437 views


One of three possibilities 1. Radiator core has trash in fins. 2. Radiator coolant is low. 3 cracked rings

Polaris 800 Twin... | Answered on Oct 15, 2014 | 109 views


Had the same problem. Once a year open (if possible) gas throttle and gear shift. Use a standard lubricating spray on everything. (power off first) shake and use compressed air to spread. Potmeters are dryed up and dont get signal. Let it dry after you sprayed it some times. Make shure you move parts. Connect and should be ok.

Polaris 800 Twin... | Answered on Jul 05, 2014 | 315 views


What do you mean you can't get it to stop?

Polaris 800 Twin... | Answered on Dec 10, 2012 | 48 views


first of all check for at least 12 volts from the battery and the charger, you can test this using a multimeter, if the battery doesn't show any volts, lift up one side of the blue plastic housing on the top and verify that both the positive and negative wires are plugged in

Polaris 800 Twin... | Answered on Oct 01, 2012 | 270 views


wrong forum

Polaris 800 Twin... | Answered on Nov 05, 2012 | 160 views


1. Remove the center caps from the rear wheels
2. use a 13mm wrench and loosen the bolts
3. remove the rear wheel
4. pull the motor and gearbox out and disconnect wires to the motor
5. remove the two screws that hold the motor to the gearbox

Polaris 800 Twin... | Answered on Sep 20, 2012 | 95 views


first of all check for at least 24 volts from the battery and the charger, you can test this using a multimeter, if the battery doesn't show
any volts, lift up one side of the yellow plastic housing on the top and verify that both the positive and negative wires are plugged in, if its the charger, you can order a new one here http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=170880438033&ssPageName=STRK:MESE:IT

Polaris 800 Twin... | Answered on Sep 20, 2012 | 62 views


the motor is easy, just pull off the plastic hubcap with a flat head screwdriver, then remove the nut and bolt with a 13mm wrench, then pull off the wheel and gearbox and disconnect the wires from the motor then its just two screws that hold the motor on, for the circuit board it depends on wether you got the new style with the poly switches on the board or if they are seperate

Polaris 800 Twin... | Answered on Sep 20, 2012 | 369 views


did you get this figured out?

Polaris 800 Twin... | Answered on Sep 20, 2012 | 371 views


check for 24 volts at the foot pedal, then at the shifter, then at the circuit board, then at the motors

Polaris 800 Twin... | Answered on Sep 20, 2012 | 1,437 views


first of all check for at least 24 volts from the battery and the charger, you can test this using a multimeter, if the battery doesn't show
any volts, lift up one side of the yellow plastic housing on the top and verify that both the positive and negative wires are plugged in http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=170880438033&ssPageName=STRK:MESE:IT

Polaris 800 Twin... | Answered on Sep 20, 2012 | 103 views


first of all check for at least 24 volts from the battery and the charger, you can test this using a multimeter, if the battery doesn't show
any volts, lift up one side of the yellow plastic housing on the top and verify that both the positive and negative wires are plugged in, if its the charger thats bad you can get a new one here http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=170880438033&ssPageName=STRK:MESE:IT

Polaris 800 Twin... | Answered on Sep 20, 2012 | 71 views


i'm guessing you just need a new motor, if it was the gearbox you would hear some loud noises, try swapping the motors in between the gear boxes to verify, yes you can replace just one, you can get the motors here http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=170909876572&ssPageName=STRK:MESE:IT
and the gearboxes here http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=150900611704&ssPageName=STRK:MESE:IT

Polaris 800 Twin... | Answered on Sep 20, 2012 | 156 views


is it only on one side or on both sides? either way you need a new gear box maybe two you can get one here http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=150900611704&ssPageName=STRK:MESE:IT

Polaris 800 Twin... | Answered on Sep 20, 2012 | 79 views


one or both of the rear gearboxes is bad, you can order new ones here http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=150900611704&ssPageName=STRK:MESE:IT

Polaris 800 Twin... | Answered on Sep 14, 2012 | 171 views

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