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You may grind off material on the side of the V-Force block as long as you don't go past the casting and carb boot surfaces. It won't affect the performance at all. Good luck!
Yes. You need a new top end. Being very hard to start, and having no power, sounds like you have no compression left. You need a new Piston Kit. Wiseco make one for your model. This is a very high reving little bike, the piston and rings in them dont last very long.
The rod should move side to side this is called little end side shake. the correct amount is .8mm to 1.3mm make sure the rod does not have any movement up and down on the bearing.If this is all good your knock may be from a worn piston. If its more of a grinding sound it could be the crank bearings.
-john
Well, first of all, YES it will start without any oil at all, but in a few minits it will be damaged badly inside the engine. The oils has nothing to do if it starts or not.
Now to that crack youve got under the bike, well its damn expenisve to buy a new casing, BUT you dont need to buy one:) the crack can be WELD:) thats something you cant do yourself. Take the bike to someone good at welding and he will fix it for you in notime:) and its cheap to do it. DO NOT drive the bike before you fill it up with new oil, dont even start it up again without any oil in it, that can be very expensive to do that if you are unlucky.
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