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GMC Master
2,993 Answers
- Posted on Sep 13, 2010
Re: How do I change a fuel pump on a 2002 yukon
Need to know the size of the engine but this is a picture of what it is....
Posting the rest of the directions for you:
Illustrating fuel pump and sending unit sensor (3) on 2000-2004 4.8L, 5.3L, 6.0L Engines
Removal & Installation
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Before servicing the vehicle, refer to the Precautions section.
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Remove or disconnect the following:
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Relieve the fuel system pressure.
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Drain the fuel tank.
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Remove or disconnect the following:
WARNING
Do not handle the fuel sender assembly by the fuel pipes. The amount of leverage generated by handling the fuel pipes could damage tool Joints.
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Disconnect the fuel and evaporative emission (EVAP) lines from the fuel tank module.
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Fuel sender assembly retaining ring using a fuel tank sending unit wrench. Remove the fuel sender assembly and the seal. Discard the seal.
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Note the position of the fuel strainer on the fuel sender. Support the fuel sender assembly with one hand and grasp the strainer with the other hand. Pull the strainer off the fuel sender. Discard the strainer after inspection. Inspect the strainer. Replace a contaminated strainer and clean the fuel tank.
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Fuel pump electrical connector
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Electrical connector retaining clip from the fuel level sensor
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Sensor electrical connector from under the fuel sender cover
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Fuel level sensor retaining clip
Squeeze the locking tangs and remove the fuel level sensor.
Remove the fuel pressure sensor.
To install:
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Install or connect the following:
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Fuel pressure sensor
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Fuel level sensor
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Sensor retaining clip
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Electrical connector to the fuel level sensor
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Electrical connector retaining clip to the fuel level sensor
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Fuel pump electrical connector
NOTE
Always install a new fuel strainer when replacing the fuel tank fuel pump module.
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New fuel strainer in the same position as noted during disassembly. Push the strainer on the bottom of the fuel sender until the strainer is fully seated.
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New seal on the fuel tank
NOTE
The fuel pump strainer must be in a horizontal position when the fuel sender is installed in the tank. When installing the fuel sender assembly, assure that the fuel pump strainer does not block full travel of the float arm.
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Fuel sender assembly into the fuel tank
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Fuel sender assembly retaining ring
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Fuel tank. Install the fuel tank strap attaching bolts. Tighten the bolts to 30 ft. lbs. (40 Nm).
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Refill the fuel tank. Install the fuel filler cap. Connect the negative battery cable.
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Turn the ignition ON for 2 seconds.
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Turn the ignition OFF for 10 seconds.
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Turn the ignition ON.
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Inspect for fuel leaks.
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