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Chevrolet Master
6,826 Answers
- Posted on Aug 19, 2010
Re: How do i connect my starter to the battery
REMOVAL & INSTALLATION
2.2L (VIN 4) Engine
Fig. 1: Removal and installation of the starter — 2.2L engine shown
Fig. 2: Remove the starter electrical connections from the back of the starter
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Fig. 3: Remove the three behow do i connect my starter to the battery - 91142p06.jpgover retaining bolts and . . .
Fig. 4: . . . remove the bell-housing cover
Fig. 5: Remove thehow do i connect my starter to the battery - 91142p09.jpgport brace-to-engine bolt
Fig. 6: The starter is retained by two bolts
Fig. 7: Remove the bolts and . . .
Fig. 8: . . . remove the starter from the engine
Fig. 9: Note that the starter bolts are two different lengths, the longer one goes on the inside
- Disconnect the negative battery cable at the battery.
- Raise and safely support the vehicle.
- Remove the electrical connections from the back of the starter.
- Remove the bell-housing cover.
- Remove the starter support bracket bolt from the engine block.
- Unfasten the starter motor-to-engine bolts, then carefully lower the starter.
- Remove the nuts/bolts that hold the starter support bracket to the starter.
To install:
- Transfer the starter support bracket to the new starter if the starter is being replaced.
- Raise the starter into position and secure the starter using the starter motor-to-engine bolts. Tighten the bolts to 32 ft. lbs. (43 Nm).
- Install the starter support bracket-to-engine bolt to 24 ft. lbs. (32 Nm).
- Install the bell-housing cover.
- Install the starter electrical connections on the back of the starter. Tighten the "S'' tehow do i connect my starter to the battery - 87952040.gif inch lbs. (2.5 Nm) and the battery terminal to 106 inch lbs. (12 Nm).
- Carefully lower the vehicle, then connect the negative battery cable.
2.3L (VIN D) and 2.4L (VIN T) Engines
Fig. 10: When installing the starter, tighten the mounting bolts to 66 ft. lbs. (90 Nm) on the 2.3L and 2.4L engines
- Disconnect the negative battery cable at the battery.
- Detach the air inlet duct from the throttle body.
- Remove the top starter bolt.
- Raise and safely support the vehicle.
- Remove the lower starter retaining bolt.
- If necessary, position the engine wiring harness aside.
- Position the starter to enable access to the solenoid wiring, then detach the wiring.
- Remove the starter from the vehicle.
To install:
- Raise the starter to the vehicle, then attach the wiring.
- Position the starter, then secure using the lower starter bolt. Tighten to 66 ft. lbs. (9how do i connect my starter to the battery - prev.gif
- If moved, reposition the engine wiring harness.
- Carefully lowhow do i connect my starter to the battery - next.gifehicle.
- Install the top starter bolt, then tighten to 66 ft. lbs. (90 Nm).
- Fasten the air inlet duct to the throttle body.
- Connect the negative battery cable.
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