Question about 2005 Jeep Wrangler

1 Answer

Front brakes on a 2005 Jeep Rubicon

I need to install new front disc pads and have the rotors turned. The hub assembly seems to be a unit. Do I need any specialized tools to remove it? Are there any tricks or traps I need to be aware of?

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  • Master
  • 7,353 Answers

Once you take the caliper bracket off, the rotor should just fall off. If the Jeep stops without any vibrations I would leave the rotors alone., unless they are scored badly from brake pads worn out and metal to metal.

Posted on Mar 19, 2010

Testimonial: "Thanks, that almost seems too easy. There is some pulsating but didn't seem to be any deformation when I checked it with a run-out gauge."

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Need instructions to remove the front rotor on F250 Four wheel drive truck - 2001 year


  1. Raise and support the vehicle; Remove the wheel and tire assembly;
  2. After removing the tire, remove the brake pads;
  3. Remove the disc brake caliper by removing the two disc brake caliper pin bolts. Lift the disc brake caliper from the disc brake caliper anchor plate (2B292). If necessary, remove the V-springs.
  4. Remove the pads. Remove the front disc brake caliper anchor plate stainless steel rail clips.
  5. Remove the rotor.
  6. Note: Perform this step for DRW vehicles. Remove the eight hub extender nuts, the hub plate and the rotor. Remove the eight hub plate nuts. Remove the hub plate. Remove the rotor.


I’m happy to help further over the phone at https://www.6ya.com/expert/jeremy_69f3cc28d95bf514

Mar 02, 2011 | 2001 Ford F250 Super Duty Super Cab

1 Answer

1991 Honda Accord had the brakes change new rotors and pads. Drove 50 miles and the front drive axle where it goes into the front wheel looks and acts like it is stripped out. It's making bad noise if you...


Brake Disc (Rotor) REMOVAL & INSTALLATION 1990-95 Accord
  1. If equipped with an air bag, disconnect the negative battery cable and properly disable the Supplemental Restraint System (SRS), as detailed in Section 6 of this manual.
  2. Loosen the lug nuts, then Raise and safely support the vehicle on jackstands.
  3. Remove the wheels.
  4. Remove the steering knuckle from the vehicle. Please refer to Section 8 for procedures.
  5. Remove the 4 bolts retaining the hub unit to the steering knuckle and remove the hub unit. Fig. 4: Remove the 4 bolts retaining the hub unit to the steering knuckle and remove the hub unit/rotor assembly 86809032.gif

  6. Remove the 4 bolts, then separate the hub unit from the brake rotor. Fig. 5: Remove the 4 bolts, then separate the hub unit from the brake rotor 86809033.gif
    To install:
  7. Assemble the disc to the hub unit and tighten the bolts to 40 ft. lbs. (55 Nm).
  8. When installing the hub to the knuckle, use new self-locking bolts and tighten them to 33 ft. lbs. (45 Nm).
  9. Install the steering knuckle.
  10. Lower the vehicle and check for proper brake operation.
  11. If equipped, enable the SRS system and connect the negative battery cable.
prev.gif next.gif

Oct 29, 2010 | 1991 Honda Accord

2 Answers

What tools needed to replace front brake pads & rotors


Brake Pads
Removal & Installation
Front





3.4L front disc brake assembly
toy_4run_34_frontbrakeassembly.gif








4.0L and 4.7L front disc brake assembly
toy_4run_frontbrakeassembly.gif



To Remove:


  1. Before servicing the vehicle, refer to the precautions in the beginning of
    this section.
  2. Remove or disconnect the following:

    • Front wheel
    • Clip, 2 caliper pins, the anti-rattle spring then remove the 2 brake pads
      and the 4 anti-squeal shims

To Install:

CAUTION
Only replace brake pads on 1 side of the
vehicle at a time. Failure to use this procedure could cause the caliper pistons
on the opposite side of the vehicle to pop out requiring the reconditioning or
replacement of the brake caliper.


  1. Remove a small amount of brake fluid from the master cylinder.
  2. Install a used brake pad into the caliper and compress the caliper pistons.
  3. Apply disc brake grease to both sides of the inner anti-squeal shims.
  4. Install or connect the following:

    • Anti-squeal shims to the new brake pads
      NOTE: When replacing worn pads, the anti-squeal shims must be replaced
      together with the pads.

    • 2 brake pads
    • Anti-rattle spring and the 2 caliper pins
    • Clip
    • Front wheel

  5. Depress the brake pedal several times to seat the brake pads.
  6. Check the brake fluid level and top off as needed.

Rear
To Remove:


  1. Before servicing the vehicle, refer to the precautions in the beginning of
    this section.
  2. Remove or disconnect the following:

    • Rear wheel






      toy_4run_rearcalbolts.gif



    • 2 cylinder slide pins from rear caliper assembly
    • Caliper assembly from rear caliper mounting
    • 2 brake pads with anti-squeal shims from rear caliper mounting
    • 2 anti-squeal shims from each disc brake pads
    • Pad wear indicator plate from the inner side disc brake pad
    • 4 pad support plates from the rear caliper mounting

To Install:


  1. Install or connect the following:

    • 4 pad support plates on the rear caliper mounting
    • Pad wear indicator plate on the inside brake pad
      Note: Install the pad wear indicator facing downward.

    • Anti-squeal shims on each brake pad
    • 2 disc brake pads with anti-squeal shims to the caliper assembly

  2. Apply lithium soap base glycol grease to the sliding part of 2 caliper slide
    pins.
  3. Install or connect the following:

    • Disc brake caliper assembly with 2 caliper slide pins
    • Torque to 65 ft-lbs (88 Nm)
    • Rear wheel

  4. Depress the brake pedal several times to seat the brake pads.
  5. Check the brake fluid level and top off as needed.
--- Removal & Installation
Front
To Remove:


  1. Before servicing the vehicle, refer to the precautions in the beginning of
    this section.
  2. Remove or disconnect the following:

    • Front wheel
    • Front brake caliper assembly

  3. Make matchmarks on the disc and the axle hub.
  4. Remove the front disc.

To Install:


  1. Align matchmarks and disc onto axle hub.
  2. Install or connect the following:

    • Front brake caliper assembly with the 2 bolts

      1. Torque to 90 ft-lbs (123 Nm)

    • Front wheel

Sep 23, 2010 | 2003 Toyota 4Runner

3 Answers

Need help changing brake pads and routers on 2003


Remove brake fluid from the master cylinder brake fluid reservoir until the reservoir is approximately 1/2 full. Discard the removed fluid.
  1. Raise and safely support the front of the vehicle. Remove the front wheels.
    1. Remove or disconnect the following:
    2. Front brake caliper guide pin bolts
    • Brake caliper by slowly sliding it up and off the adapter and brake rotor. Support the caliper out of the way with a strong piece of wire. Do not let the caliper hang by the brake hose or damage to the brake hose will result.
    1. If necessary, compress the caliper piston into the bore using a C-clamp. Insert a suitable piece of wood between the C-clamp and caliper piston to protect the piston.
    2. Outboard disc brake pad from the caliper by prying the brake pad retaining clip over the raised area on the caliper. Slide the brake pad down and off the caliper.
    • Inboard disc brake pad from the caliper by pulling the brake pad away from the caliper piston until the retaining clip on the pad is free from the caliper piston cavity
  • To install:
    1. Be sure the caliper piston has been completely retracted into the piston bore of the caliper assembly. This is required when installing the brake caliper equipped with new brake pads.
    2. If equipped, remove the protective paper from the noise suppression gaskets on the new disc brake pads.
    3. Install or connect the following:
      • New inboard disc brake pad into the caliper piston by pressing the pad firmly into the cavity of the caliper piston. Be sure the new inboard brake pad is seated squarely against the face of the brake caliper piston.
      • Outboard disc brake pad by sliding it onto the caliper assembly
      • Brake caliper assembly over the brake rotor and onto the steering knuckle adapter
      • Caliper guide pin bolts and torque to: 35 ft. lbs. (47 Nm) on 2002–04 models or 26 ft. lbs. (35 Nm) on 2005 models
      • Front. Apply the brake pedal several times until a firm pedal is obtained.
    4. Check the fluid level in the master cylinder and add fluid as necessary. Road-test the vehicle.

    For the rotors:

    1. Remove brake fluid from the master cylinder brake fluid reservoir until the reservoir is approximately 1/2 full. Discard the removed fluid.
    2. Raise and safely support the front of the vehicle. Remove the front wheels.
    1. Remove or disconnect the following:
    2. Front brake caliper guide pin bolts
    • Brake caliper by slowly sliding it up and off the adapter and brake rotor. Support the caliper out of the way with a strong piece of wire. Do not let the caliper hang by the brake hose or damage to the brake hose will result.
    1. If necessary, compress the caliper piston into the bore using a C-clamp. Insert a suitable piece of wood between the C-clamp and caliper piston to protect the piston.
    2. Outboard disc brake pad from the caliper by prying the brake pad retaining clip over the raised area on the caliper. Slide the brake pad down and off the caliper.
    • Inboard disc brake pad from the caliper by pulling the brake pad away from the caliper piston until the retaining clip on the pad is free from the caliper piston cavity
  • To install:
    1. Be sure the caliper piston has been completely retracted into the piston bore of the caliper assembly. This is required when installing the brake caliper equipped with new brake pads.
    2. If equipped, remove the protective paper from the noise suppression gaskets on the new disc brake pads.
    3. Install or connect the following:
      • New inboard disc brake pad into the caliper piston by pressing the pad firmly into the cavity of the caliper piston. Be sure the new inboard brake pad is seated squarely against the face of the brake caliper piston.
      • Outboard disc brake pad by sliding it onto the caliper assembly
      • Brake caliper assembly over the brake rotor and onto the steering knuckle adapter
      • Caliper guide pin bolts and torque to: 35 ft. lbs. (47 Nm) on 2002–04 models or 26 ft. lbs. (35 Nm) on 2005 models
      • Front. Apply the brake pedal several times until a firm pedal is obtained.
    4. Check the fluid level in the master cylinder and add fluid as necessary. Road-test the vehicle.

    May 28, 2010 | 2003 Chrysler Town & Country

    1 Answer

    Seems to be a front chattering when baking


    Warped disc, or loose brake caliper bolts, or brake pads without retaining springs or simply the pads have worn right down and you are receiving the bump warning on the disc. Remove the front wheel(s) and inspect pads and then check brake caliper retaining bolts. Turn the wheel so that you have an unhindered view of the rear of the brake caliper assembly. Rotate the hub and as you do so watch what happens to the disc rotor between the pads. If the disc rotor is seen to deviate from what should be a straight spin then it is warped and will need to be changed. Check the other wheel to be sure and to act as a reference to normal function...it is rare for both disc rotors to warp at the same time. If one disc rotor is at fault the general rule is to replace the other at the same time.

    May 05, 2010 | 2005 Chevrolet Cobalt

    1 Answer

    Brake shutter on 2005 Jeep Grand Cherokee - new rotors and pads


    You got shutter ......do you mean shudder when braking and if so the problem with your brakes are that the pads dont work well with the rotors (dont care what the makers say) just see if you can get your self a set of PRIME disc pads and fit them to the front and make sure that the whole unit are bolted on tight and no movement in wheel bearings....

    Sep 24, 2009 | 2005 Jeep Grand Cherokee

    1 Answer

    I have a bad wheel bearing how do I replace it


    Hub and Bearing Assembly
    ani_caut.gif CAUTION: Do not begin this removal procedure unless the following parts are available:
    • A new front axle wheel hub retainer (3B477) (Step 1).
    • A new inboard halfshaft joint stub shaft circlip.
    Once removed, these parts must not be reused during assembly. Their torque holding ability or retention capability is diminished during removal.

    Removal
    1. Turn ignition switch to the OFF position and place the steering column in the unlock position.
    1. ani_caut.gif CAUTION: Discard the front axle wheel hub retainer. It is a torque prevailing design and cannot be reused. If loosened, the retainer must be removed and a new one installed.
      Remove and discard front axle wheel hub retainer (3B477).
    1. Raise vehicle on hoist.
    1. NOTE: Make sure steering column is in the unlocked position, and do not use a hammer to separate tie rod end (3A130) from the front wheel knuckle (3K185) . Use extreme care not to damage boot seal.

      Remove cotter pin from tie rod end stud and remove slotted nut. Discard cotter pin and nut.
    1. Using Tie Rod End Remover 211-001 (TOOL-3290-D) or equivalent and Tie Rod End Remover Adapter 211-087 (T81P-3504-W), remove tie rod end from front wheel knuckle.
    1. ani_caut.gif CAUTION: Use extreme care not to damage boot seal. Do not use power tools to remove the nut, or bearing and seal damage will result. Loosen the nut first, then remove nut from stud using the hex hold feature.
      For SHO vehicles, remove vinyl cover from upper link stud.
      Remove stabilizer bar link (5K484) from front shock absorber (18124) .
    1. Remove disc brake caliper (2B120) and support with wire to obtain working space. Do not allow disc brake caliper to separate from the front disc brake caliper anchor plate (2B292) to prevent contamination of the disc brake guide pin journals. Do not allow disc brake caliper to hang from front brake hose (2078) . Remove front disc brake rotor (1125) . Remove front disc brake rotor from wheel hub (1104) by pulling it off the lug bolt (1107). If front disc brake rotor is difficult to remove from front wheel knuckle , strike front disc brake rotor sharply between lug bolt with a rubber or plastic hammer.
      If front disc brake rotor will not pull off, apply Rust Penetrant and Inhibitor D7AZ-19A501-AA or equivalent meeting Ford specification ESR-M99C56-A to inboard and outboard rotor/hub mating surfaces. Install 3-Jaw Puller 205-D027 (D80L-1013-A) or equivalent and remove front disc brake rotor by pulling on front disc brake rotor outside diameter and pushing on hub center. If excessive force is required for removal, check front disc brake rotor for lateral runout prior to installation. Refer to Section 06-00.
    1. Remove anti-lock brake sensor mounting bolt and front brake anti-lock sensor (2C204) .
    1. Remove and discard lower ball joint nut. Using Remover Adapter 211-211 (T96P-3010-A1), separate lower ball joint from front suspension lower arm (3078) .
    1. Using Rotunda Spring Compressor 014-00781 or equivalent, compress front coil spring (5310) until lower ball joint clears front suspension lower arm .
    1. Using Front Hub Remover/Replacer 204-069 (T81P-1104-C), Two Stud Adapter 205-237 (T86P-1104-A1), Metric Hub Remover Adapter 204-085 (T83P-1104-BH) and Front Hub Installer 204-067 (T81P-1104-A), press front wheel driveshaft joint (3B414) from wheel hub . Wire front wheel driveshaft joint to body to maintain a level position.


      df1570a.gif


      Item Part Number Description 1 204-085 (T83P-1104-BH) Metric Hub Remover Adapter 2 204-067 (T81P-1104-A) Front Hub Replacer 3 — Turn Wrench Counterclockwise 4 — Hold Wrench Stationary While Turning Other Wrench 5 204-069 (T81P-1104-C) Front Hub Remover/Replacer 6 204-067 (T81P-1104-A)1 Two Stud Adapter A — Make Sure Metric Hub Remover Adapter 204-085 (T83P-1104-BH) is Fully Threaded onto 1107 and is Positioned Opposite the Two Stud Adapter 205-237 (T86P-1104-A1)
    1. Remove and discard three hub and bearing retainer bolts from front wheel knuckle .
    1. NOTE: Wheel hub is not pressed into front wheel knuckle . Do not use slide hammer to remove a stuck wheel hub . Do not strike back of inner bearing race. Use of these methods will damage bearing internal parts.

      NOTE: If bearing carrier is corroded to front wheel knuckle , apply Rust Penetrant and Inhibitor D7AZ-19A501-AA or equivalent meeting Ford specification ESR-M99C56-A to the inboard and outboard wheel hub/knuckle mating surface and allow to soak.

      Remove wheel hub from front wheel knuckle .


      f8656a.gif

    Installation
    1. NOTE: If wheel hub is damaged or if any end play is detectable, replace wheel hub . End play is not adjustable. If wheel hub is disassembled, the assembly must be replaced.

      Remove all foreign material from knuckle bearing bore for correct seating of new wheel hub.
    1. Lightly lubricate mating surfaces of bearing corner and front wheel knuckle.
    1. ani_caut.gif CAUTION: Knuckle bore must be clean enough to allow wheel hub to be completely seated by hand. Do not press or draw wheel hub into place.
      Position wheel hub in front wheel knuckle . Install three new hub and bearing retaining bolts. Tighten to 83-107 Nm (61-78 lb-ft).
    1. Push front wheel driveshaft joint into wheel hub . Hand start front wheel hub retainer.
    1. Slowly release Rotunda Spring Compressor 014-00781 or equivalent while guiding lower ball joint into front suspension lower arm .
    1. Install new lower ball joint nut. Tighten to 68-92 Nm (50-67 lb-ft).
    1. Install tie rod end into front wheel knuckle . Install new slotted nut and tighten to 47-63 Nm (35-46 lb-ft). If necessary advance nut to install a new cotter pin.
    1. ani_caut.gif CAUTION: Use extreme care not to damage boot seal. Do not use power tools to tighten nut or bearing and seal damage will result. Install nut using hex hold feature to prevent the stud from rotating.
      Install stabilizer bar link to front shock absorber . Install stabilizer bar link nut. Tighten to 77-103 Nm (57-75 lb-ft). For SHO vehicles, install stud cover.
    1. NOTE: Remove rust from the rotor and hub mating surfaces with a medium abrasive pad.

      Install front disc brake rotor and disc brake caliper . Tighten caliper anchor bracket bolts to 88-118 Nm (65-87 lb-ft).
    1. ani_caut.gif CAUTION: The front axle wheel hub retainer must be tightened to specification immediately during installation. If the retainer is not tightened immediately, the nylon lock will set incorrectly, leading to incorrect torque readings and bearing failure. Any front wheel hub retainer that is not immediately tightened to specification or is loosened must be removed and a new retainer installed.
      Install front axle wheel hub retainer . Tighten to 230-275 Nm (170-203 lb-ft).
    1. Install wheel and tire. Tighten lug nuts (1012) to 115-142 Nm (85-104 lb-ft).
    1. Lower vehicle.
    1. Pump brake pedal prior to moving vehicle to position brake linings.

    May 28, 2009 | 1999 Ford Taurus

    1 Answer

    I need to know the procedure for r and r on a front rotor if this is something that can be done at home with limited tools?


    1999 Taurus/Sable Section 06-03: Brakes, Front Disc 1999 Taurus/Sable Workshop Manual REMOVAL AND INSTALLATION Procedure revision date: 06/25/1998 Disc Removal
    1. Raise vehicle on hoist.
    1. Remove wheel and tire assembly. Be careful to avoid damage or interference with caliper bleeder screw fitting and front disc brake rotor shield (2K004).
    1. ani_caut.gif CAUTION: Handle front disc brake rotor (1125) and disc brake caliper (2B120) assembly in such a way as to prevent deformation of front disc brake rotor , and nicking, scratching or contamination of brake linings/rotor surfaces.
      NOTE: To prevent damage, do not allow disc brake caliper to hang by the front brake hose (2078) .


      Remove caliper anchor plate bolts and discard. Position disc brake caliper out of the way. Prevent separation of caliper housing from anchor bracket because contamination of guide pin journals can occur.
    1. NOTE: If excessive force must be used during front disc brake rotor removal, the front disc brake rotor should be checked for runout prior to installation.


      If additional force is required to remove front disc brake rotor , apply Rust Penetrant and Inhibitor F2AZ-19A501-A or equivalent meeting Ford specification ESR-M99C56-A on front and rear rotor/hub mating surfaces. First, strike front disc brake rotor between lug bolts (1107) with a plastic hammer. If this does not work, attach 2-3 Jaw Puller 205-D027 (D80L-1013-A) or equivalent and remove front disc brake rotor . Remove front disc brake rotor from wheel hub (1104) assembly by pulling it off the lug bolts.
    Installation
    1. If original front disc brake rotor is being installed, make sure rotor braking and mounting surfaces are clean.
    1. ani_caut.gif CAUTION: Failure to clean rust and foreign material from rotor and hub mounting faces when installing new or old front disc brake rotors will result in high rotor runout, which will speed up the development of brake roughness shudder vibration.
      Apply a small amount of Silicone Brake Caliper Grease and Dielectric Compound D7AZ-19A331-A or equivalent meeting Ford specification ESE-M1C171-A to pilot diameter of front disc brake rotor.
    1. Install front disc brake rotor on wheel hub assembly.
    1. Install disc brake caliper and new caliper anchor bracket bolts on front disc brake rotor . Tighten caliper anchor bracket bolts to 88-118 Nm (65-87 lb-ft).
    1. ani_caut.gif CAUTION: Failure to tighten lug nuts (1012) in a star pattern may result in high rotor runout, which will speed up the development of brake roughness, shudder and vibration.
      Install wheel and tire assembly on vehicle. Tighten lug nuts to 115-142 Nm (85-104 lb-ft) using Rotunda Accutorq® Lug Nut Socket 164-R0303 or equivalent on a 1/2 inch air impact wrench, or use a torque wrench.
    1. Lower vehicle.
    1. Pump brake pedal prior to moving vehicle to position brake linings.
    1. Road test vehicle.









    May 25, 2009 | 1999 Mercury Sable

    2 Answers

    Cant remove wheel hub


    here is procedure

    Section 04-01: Suspension and Wheel Hubs, Front 1996 Taurus, Sable Workshop Manual
    REMOVAL AND INSTALLATION Wheel Hub Bolt Removal
    1. Raise vehicle on hoist.
    1. Remove wheel and tire assembly. Refer to Section 04-04 .
    1. Remove disc brake caliper (2B120), and front disc brake rotor (1125). Refer to Section 06-03 .
    Brake Shoe and Lining Removal
    1. Remove brake master cylinder filler cap (2162). Check fluid level in brake master cylinder reservoir (2K478). Remove brake fluid until brake master cylinder reservoir is half full. Discard removed fluid.
    1. Raise vehicle on hoist. Refer to Section 00-02 .
    1. Remove wheel and tire assembly from front disc brake rotor mounting face. Use care to avoid damage or interference with disc brake caliper (2B120), front disc brake rotor shield (2K004) or front wheel knuckle (3K185).
    1. Remove rear brake pin retainers (2N386). ( I think it is a T 40 torx bit you need)
    1. NOTE: It is not necessary to disconnect hydraulic connections.

      Lift disc brake caliper from front disc brake caliper anchor plate (2B292) and front disc brake rotor (1125). Do not pry directly against metal caliper piston or damage will occur.
    1. Position disc brake caliper out of the way and support with wire to avoid damaging the disc brake caliper and front brake hose (2078).
    1. Remove outer brake shoe and lining (2001) assembly from front disc brake caliper anchor plate.
    1. Remove inner brake shoe and lining assembly.
    1. Position lug bolt (1107) to clear front wheel knuckle (3K185).
    1. Remove lug bolt from wheel hub (1104).



    7548d8f.gif

    Installation
    1. Install lug bolt into wheel hub.
    1. Using a lug nut (1012), seat wheel hub bolt into wheel hub.
    1. Install front disc brake rotor and disc brake caliper. Refer to Section 06-03 .
    1. Install wheel and tire assembly. Tighten lug nut to 115-142Nm (85-104 lb-ft).

    May 25, 2009 | 1996 Mercury Sable

    2 Answers

    2001 brake pad replacement 2001 nissan quest


    The hard part is pressing the caliper piston abck into the caliper so you can get the new, thicker pads over the rotor. A large C Clamp works best.

    SECTION 206-03: Front Disc Brake 2001 Villager Workshop Manual
    REMOVAL AND INSTALLATION Pads —Front Disc Brake Removal
    1. Remove the wheel and tire assembly. For additional information, refer to Section 204-04 .
    1. Remove the front disc brake caliper bolts. torx bit. T20?
    1. Support the front disc brake caliper from the front strut and spring assembly using mechanics wire.
    1. Remove the front disc brake pads.
      1. Remove the outboard front disc brake pad.
      1. Remove the inboard front disc brake pad.
    Installation
    1. s1v~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Make sure the master cylinder reservoir does not overfill and spill brake fluid while retracting the front disc brake caliper piston.
      NOTE: It is necessary to fully retract the front disc brake caliper piston in the bore before installing the front disc brake pads.
      Install the front disc brake pads.
      1. Install the inboard front disc brake pad.
      1. Install the outboard front disc brake pad.
    Caution. The outer pads are left and right. put left on driver side.
    1. Position the front disc brake caliper on the front-wheel knuckle and install the brake caliper pin bolts.
    1. s1v~us~en~file=ani_caut.gif~gen~ref.gif WARNING: It is necessary to depress the brake pedal several times to position the front disc brake caliper piston before driving the vehicle.

    Apr 23, 2009 | 2001 Nissan Quest

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