2001 Dodge Grand Caravan Logo
Posted on Jan 29, 2010
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Can't remove rear disc brakes and roters to be replaced

  • Marvin
    Marvin May 11, 2010

    why what is holding them??

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2 Answers

Patrick Rayome

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  • Dodge Master 1,757 Answers
  • Posted on Jan 29, 2010
Patrick Rayome
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Joined: Nov 10, 2009
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Put the Parking Brake ON.
Use a 6-inch (or larger) "C"-clamp and place the top end of the "C"-clamp on the back of the caliper, but not on the brake hose and not on the brake hose to caliper fitting. Place the screw end of the "C"-clamp on the center of the outside brake pad, but not touching the caliper. Tighten the "C" -clamp forcing the brake pad in, which in fact pushes the caliper piston back into the caliper bore.
DO NOT REMOVE THE BRAKE LINE HOSE UNLESS YOU PLAN ON REPLACING THE CALIPERS!
On the back of the Caliper are two (2) guide pin bolts holding the Caliper over the Rotor. There two (2) types of rear disc brakes on your 2001 Model. But in each case, you have to remove these two (2) guide pin bolts.
On each of these different types of rear disc brakes there are two different type springs. Notice and/or note how these springs are placed before removing. But in each case remove the spring.
Remove the caliper off the Rotor.
Remove the inside Brake Pad out of the caliper. It has three (3) contact spring arms that are seated into the caliper piston, so pry out with a screw driver.
Hang the caliper with a heavy wire (I use a bent wire hangar) and hang the caliper out of the way. DO NOT let the Caliper hang by the brake hose!
With the two (2) types of systems on the rear: 4WD or AWD and 2WD:
IF THERE IS a cotter pin and nut on the axle: remove the cotter pin, and take off the axle nut. If not - do not worry about it.
Once the nut is off, take the Parking Brake OFF: remove the Rotor. On some models, the caliper bracket also has to be taken off before you can remove the Rotor. There are two (2) nuts on the back plate which have to be removed inorder to remove the caliper bracket before removing the Rotor.
Let me know if this helped, or if you have any additional information, problems, or questions. Feel free to contact me at FixYa.com!

Mike Butler

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  • Dodge Master 6,674 Answers
  • Posted on Jan 29, 2010
Mike Butler
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Joined: Aug 14, 2008
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If wheel and calipers are off, and no retainers on studs, spray some penetrating lube in center of hub where rotor slides over hub shoulder. Let it sit for a minute or two, then place a block of wood against outside edge of rotor and hit block with a hammer. May have to give it a good hit, around perimeter in a few spots to get it to jar loose in center at hub. Usually just rusted. Better if you have a big rubber mallet, and hit hard all around outside area of rotor, but block of wood will do the job as well.

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4 Related Answers

Anonymous

  • 38 Answers
  • Posted on May 16, 2008

SOURCE: Rear brakes chrysler voyager 05/01

There should only be two bolts on the back of the caliper holding it into the knuckle. Removing those two bolts should free the caliper. In fact I believe they're 12 or 13 millimeter bolts.

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USfalcon

anwar alkhaldi

  • 197 Answers
  • Posted on Mar 31, 2009

SOURCE: i need to get rear rotor off disc brakes .

spry some of bp blaster or WD-40 on the rotor then use ur hammer and it will work

Anonymous

  • 490 Answers
  • Posted on Apr 27, 2009

SOURCE: Removal and replacement of rear brake discs

if you have some mechanical ability you can definitely do this on your own

Anonymous

  • 180 Answers
  • Posted on Mar 11, 2010

SOURCE: how to remove rear disc brake pads seems there

There should be two bolts on the backside of the calipers that you have to take off then the caliper will slide right off. Then to take off the break pads you just pop the old pads off and pop the new ones back in. Adding some break grease will help from seizing.

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How to remove rear rotor after wheel is off

Disc Removal
  1. NOTE: When removing the rear brake disc (2C026) in this procedure it is not necessary to disconnect the hydraulic lines.
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1.Remove the brake caliper bolts (2W303).
2.Lift the rear disc brake caliper off the rear disc brake caliper anchor plate (2C220aca3301.gif
  1. NOTE: If the rear brake disc binds on the rear parking brake shoe and linings, remove the adjustment hole access plug and contract(push back to allow clearance) the parking brake shoe and lining.
  2. Remove the rear brake disc.
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How do remove rear rotors on 2004 ford sport trac

Caliper removal

  1. Disconnect the brake hose.
  2. Remove the bolt.
  3. Disconnect the rear wheel brake hose (2A442).
  4. Remove the copper washers and plug the brake hose.
  1. s2r~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not remove the guide pins or guide pin boots unless a problem is suspected. The guide pins are meant to be sealed for life and are not repairable. Use Silicone Brake Caliper Grease and Dielectric Compound D7AZ-19A331-A (Motorcraft WA-10) or an equivalent silicone compound meeting Ford specification ESE-M1C171-A for re-lubing the caliper slide pins. Other greases can swell the guide pin boots, resulting in contamination and accelerated corrosion or wear of the caliper slide pin mechanism.
    Remove the rear disc brake caliper (2552).
    1. Remove the brake caliper bolts (2W303).
    1. Lift the rear disc brake caliper off the rear disc brake caliper anchor plate (2C220).
  1. Inspect the rear disc brake caliper for leaks.
    • If leaks are found, disassembly is required. Refer to Caliper in this section.
--------------------------------------------------------------------------------------------
Disc Removal and Installation
  1. NOTE: When removing the rear brake disc (2C026) in this procedure it is not necessary to disconnect the hydraulic lines.
    Remove the rear disc brake caliper (2552). For additional information, refer to Caliper in this section.
  1. NOTE: If the rear brake disc binds on the rear parking brake shoe and linings, remove the adjustment hole access plug and retract the parking brake shoe and lining.
    Remove the rear brake disc.
  1. s2r~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Use a hub-mount brake lathe if necessary to machine the rear brake disc. For additional information on machining brake discs, refer to Section 206-00 .
    Measure the rear brake disc, and resurface as necessary. Install a new rear brake disc if beyond specification.
---------------------------------------------------------------------------------------------
Installation
  1. s2r~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: To prevent interference with rear disc brake caliper operation, install only the correct caliper bolt.
    NOTE: Make sure the stainless steel shoe slippers are correctly positioned. Install new slippers if worn or damaged.
    NOTE: When installed, the locator notch on the brake pads will be located at the upper end of the rear disc brake caliper.
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  1. Install the rear wheel brake hose.
    • Connect the brake hose and install the caliper flow bolt.
      • Use new copper washers.
  1. Bleed the disc brake caliper. For additional information, refer to Section 206-00 .
  1. Install the wheel and tire assembly. For additional information, refer to Section 204-04 .
  1. Verify correct brake operation.
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Are my front brakes pads(disc) supposed to be flush and touching with the roters when the emergency brake is Not on?

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206-04: Rear Disc Brake 2000 Explorer/Mountaineer Workshop Manual REMOVAL AND INSTALLATION Disc Removal
  1. NOTE: When removing the rear brake disc (2C026) in this procedure it is not necessary to disconnect the hydraulic lines.
    Remove the rear disc brake caliper (2552). For additional information, refer to Caliper in this section.
  2. Disconnect the brake hose.
  3. Remove bolt.
  4. Disconnect the rear wheel brake hose (2A442).
  5. Remove the copper washers and plug the brake hose.
  1. syn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not remove the guide pins or guide pin boots unless a problem is suspected. The guide pins are meant to be sealed for life and are not repairable. Use Silicone Brake Caliper Grease and Dielectric Compound D7AZ-19A331-A (Motorcraft WA-10) or an equivalent silicone compound meeting Ford specification ESE-M1C171-A for re-lubing the caliper slide pins. Other greases can swell the guide pin boots, resulting in contamination and accelerated corrosion or wear of the caliper slide pin mechanism.
    Remove the rear disc brake caliper (2552).
    1. Remove the brake caliper bolts (2W303).
    1. Lift the rear disc brake caliper off the rear disc brake caliper anchor plate (2C220).
  1. Inspect the rear disc brake caliper for leaks.
    • If leaks are found, disassembly is required. Refer to Caliper in this section.
  1. NOTE: If the rear brake disc binds on the rear parking brake shoe and linings, remove the adjustment hole access plug and contract the parking brake shoe and lining.
    Remove the rear brake disc.
  1. syn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Use a hub-mount brake lathe if necessary to machine the rear brake disc.
    Measure the rear brake disc, and resurface as necessary. Install a new rear brake disc if beyond specification.
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