I have an 05 Malibu Classic. It quit starting with no fuel pressure to the rail. I replaced the fuel pump and relay, and still had the same problem. I jumped the relay from the 87 to 30 terminal and it started right up. I switched the relay with the horn relay and the horn worked. What would cause this?

SOURCE: 1996 lincoln towncar. No a/c compressor engagement unless jumped

the control unit is no good.i had a similar situation with a 98 tracker,and installed a switch to give it a ground for the compressor relay that comes from the a/c computer module.
it works good and goes on and off with the a/c switch.

Marvin

• 85242 Answers
• Posted on Jul 27, 2009

SOURCE: 1991 ford f-150 fuel pump will not come on

remember the switch only gets power for 1 second when u turn the key on, the common problem is the ignition starter switch comes apart, it is located at top of the steering column near the bottom, drop the column down (2 nuts) and inspect the switch for separation.

SOURCE: 1988 silverado, tbi 350 has 12 psi fuel pressure,

Fuel pressure is a little low, check the pressure regulator, and the fuel filter

ZJ Limited

• 17989 Answers
• Posted on May 24, 2010

SOURCE: 2000 Malibu Starts then looses

Keep in mind that you have several components there:
- Fuel Pump Sender Assembly,
- Fuel Pressure Regulator,
- Fuel Rail Assembly, and
- Fuel Injectors.

1.- Fuel Pump (Sender Assembly) - TESTING
Refer to the accompanying charts for fuel pump diagnosis and testing.

The fuel injection system remains under pressure, even after the engine has been turned OFF. The fuel system pressure must be relieved before disconnecting any fuel lines. Failure to do so may result in fire and/or personal injury.



Fig. 3.1L engine OBD system check to be done before fuel pump relay circuit diagnosis




Fig. 3.1L engine fuel pump relay circuit diagnosis (1 of 2)




Fig. 3.1L engine fuel pump relay circuit diagnosis (2 of 2)




Fig. View of the fuel pressure test port (Schrader valve)-3.1L engine

A - 3.1L engine fuel system pressure test (1 of 4)
B - 3.1L engine fuel system pressure test (2 of 4)
C - 3.1L engine fuel system pressure test (3 of 4)
D - 3.1L engine fuel system pressure test (4 of 4)



Fig. The fuel pump/fuel sender module assembly is mounted in the fuel tank


2.- Fuel Pressure Regulator - REMOVAL & INSTALLATION

(the fuel pressure regulator, which is located on the fuel rail assembly)

NOTE: Before removing the fuel regulator assembly, place a clean shop towel under the regulator to catch any fuel drips

1. Properly relieve the fuel system pressure.
2. If not done already, disconnect the negative battery cable.
3. On the 3.1L engine, remove the intake manifold plenum, as outlined in .
4. On the 2.4L engine, remove the fuel rail. Refer to procedure earlier in this section.
5. Detach the vacuum line from the regulator.
6. Place a shop towel under the regulator to catch any fuel that may drip out. Unfasten the fuel pressure regulator retaining screw, then remove the regulator by twisting and pulling it from the fuel rail.
7. Remove and discard the O-ring seal. Inspect the filter screen for contamination and replace if necessary.
   

1. Prior to assembling the pressure regulator to the fuel rail, lubricate the new rail-to-regulator O-ring seal with clean engine oil.
2. Place the O-ring on the pressure regulator and install the pressure regulator to the fuel rail.
3. Install the retainer or coat the regulator mounting screws with an approved thread locking compound and secure the pressure regulator in place. Tighten the mounting screw to 76 inch lbs. (8.5 Nm).
4. If removed, install the fuel rail assembly to the engine.

1. Connect the fuel feed line and return line to the fuel rail assembly, use a backup wrench on the fittings to prevent turning.
2. Attach the vacuum line to the regulator.
3. On the 3.1L engine, install the intake manifold plenum.
4. Connect the negative battery cable. Turn the ignition to the ON position for two seconds, then turn it to the OFF position for ten seconds. Turn again to the ON position and check for fuel leaks.

Stephen

• 21873 Answers
• Posted on Aug 03, 2012

SOURCE: 99 Mercury Cougar won't start. I turned key to start, has current to relay. Jumped relay, will turn over. Spark to plugs but no fuel to injectors. Fuel pressure in fuel rail. No check engine

Have you checked the automatic shut down relay ?
It powers the injectors from a 20amp fuse number 5.