SOURCE: 2001 Merc. Sable headlight replacement
There are two 10 millimeter bolts that must be removed. Place these in your pocket or a convenient place so they will not be mispalced or lost. Also you need to pull upwards and remove an aluminun locking tab(coated in black plastic). After this is done carefully slide assembly foward. Press down on the wiring harness clip to remove it from the headlight bulb assembly, Turn the locking ring on the bulb to the right and remove so you can remove the bulb. Twist bulb out. When replacing new bulb do not touch the glass portion of the bulb. If you do so clean off with alcohol. Oil from your fingers left on the bulb will cause the bulb to overheat and fail prematurely. Replace bulb and secure with locking ring. You may also want to change the yellow parking/signal light bulbs at the same time. Clip wiring harness back on and slide headlightassembly back into place. Slide aluminum locking tab back into place. Now hand thread 10mm bolts back into place, Then tighten, do not over tighten. Now do the other side. First time might take you about 10 minutes per side. After that you could do it in a couple of minutes. Info on performing this maintenence can be foud in the owners guide or by downloading the guide from the following link http://www.motorcraftservice.com/pubs/content/~WO1SAB/~MUS~LEN/40/01sabog3e.pdf
Hope this info helped.
SOURCE: 2003 Mercury Sable headlight bulb replacement
This problem is now resolved, thanks to a prior post by sableowner.
http://www.fixya.com/cars/t1479995-2001_merc_sable_headlight_replacement
The 2003 Sable has the same headlight assembly and removal/replacement instructions as the 2001 Sable. Once I had this information in hand, bulb replacement was easy.
SOURCE: I have a 2004 Mercury
i have the owners manual that shows how to replace all the light bulbs. if you have not figured this problem out. i own a 2004 Sable, also. I am having issues with my battery dying all the time but the system check says that my charging system is OK. but at AutoZone thier machine says the alternator is only putting out 12-13volts and it should put out 14.5volts...any suggestions besides calling a service department
SOURCE: What is the process for replacing the headlamp
Replacing headlamp bulbs
Handle a halogen headlamp bulb carefully
and keep out of children’s reach. Grasp the
bulb only by its plastic base and do not touch the
glass. The oil from your hand could cause the bulb
to break the next time the headlamps are
operated.
If the bulb is accidentally touched, it should be
cleaned with rubbing alcohol before being used.
To remove the headlamp bulb:
1. Make sure headlamp switch is in OFF position,
then open the hood. If you are replacing the driver
side headlamp, unclip the electronic module on the
right side of the battery and move it out of the way.
2. Locate the headlamp bulb through the hole in the
upper radiator support assembly.
3. Release clip and
disconnect the
electrical connector
from the bulb.
4. Remove the bulb
retaining ring by
rotating it
counterclockwise
(when viewed from the
rear) about 1/8 turn to
free it from the bulb socket, and slide the ring off
the plastic base. Keep the ring to retain the new
bulb.
5. With out turning, remove the old bulb from the
lamp assembly by gently pulling it straight out of the
lamp assembly.
To install the new bulb:
1. With the flat side of
the bulb’s plastic base
facing upward, insert
the glass end of the
bulb into the lamp
assembly. You may
need to turn the bulb left or right to align the
grooves in the plastic base with the tabs in the lamp
assembly. When the grooves are aligned, push the
bulb into the lamp assembly until the plastic base
contacts the rear of the lamp assembly.
2. Install the bulb retaining ring over the plastic base
until it contacts the rear of the socket by rotating
clockwise until you feel a “stop.”
3. Install the electrical connector into the rear of the
plastic base until it snaps, locking it into position.
4. Turn the headlamps on and make sure they work
properly. If the headlamp was correctly aligned
before you changed the bulb, you should not need to
align it again.
SOURCE: 2003 mercury sable headlight won't work with new bulb
Could be a problem with the socket or the switch.
Do you have power and ground on the socket ?
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