Where can i find a parking brake cable that has a spring on the end and actually fist my vehicle?

Adjustment

1. Place parking brake lever in -full released- position.
2. Raise and support vehicle.
3. Remove plug in parking brake shoe support to access adjuster star-wheel.
4. Through the access hole, rotate the adjuster star wheel in the following direction to expand the shoes outward against the drum:
   1. Left brake - Rotate star-wheel toward rear of vehicle.
   2. Right brake - Rotate star-wheel toward front of vehicle.
5. Using an appropriate tool, turn adjuster star wheel until wheel will not rotate (dead lock).
6. Back off adjuster six detents (teeth).
7. Rotate wheel, checking for light drag. If drag is too heavy, continue to back off adjuster one detent at a time until light drag is present. Do not back off star-wheel more than 17 detents from wheel lock.
8. Install access plug.
9. Adjust opposite wheel parking brake shoes using same method.
10. Lower vehicle.
11. Apply and release parking brake lever once to ensure proper operation of parking brakes.

Removal & Installation NOTE The following procedure may be used to remove shoes on either side of the vehicle.

1. Lock out automatic adjuster in parking brake lever.
2. Raise and support vehicle.
3. Access and remove rear hub and bearing.
4. Remove parking brake cable bolt at knuckle.
5. Completely back off parking brake shoe adjustment.
6. Remove parking brake shoe adjuster spring.
7. Remove shoe adjuster.
8. Remove upper brake shoe hold-down clip and pin.
9. Remove lower brake shoe hold-down clip and pin.
10. Remove upper and lower shoes with return spring from shoe actuator.
11. Remove return spring from shoes.
    
    

    Fig. View of the actuator (1), support (2), adjuster spring (3), return spring (4), caliper adapter (5), shoes (6), hold-down clips and pins (7) and adjuster (8)
    

To install:

1. Install return spring between upper and lower shoes.
   NOTE Before installing shoes on actuator, make sure actuator hooked to rear cable is positioned with word -UP- facing outward.
2. Install upper and lower shoes with return spring on shoe actuator located on parking brake cable.
3. Install lower brake shoe hold-down pin through rear of support and lower shoe, then install hold-down clip.
4. Install upper brake shoe hold-down pin through rear of support and upper shoe, then install hold-down clip.
5. Install shoe adjuster. Place end of adjuster with star wheel upward.
6. Install parking brake shoe adjuster spring.
7. Install bolt securing parking brake cable to knuckle and tighten bolt to 21 ft. lbs. (28 Nm).
8. Using Brake Shoe Gauge, Special Tool C-3919, or equivalent, measure inside diameter of parking brake drum portion of rotor.
9. Place Gauge over parking brake shoes at widest point.
10. Using adjuster star wheel, adjust parking brake shoes until linings on both park brake shoes just touch jaws on gauge. This will give a good preliminary adjustment of parking brake shoes, before a final adjustment is made at end of this procedure.
11. Install hub and bearing with wheel speed sensor as well as all components necessary to access it.
12. Lower vehicle.
13. Unlock automatic adjuster in parking brake lever.
14. Perform final adjustment of parking brake shoes

15. 
    Adjustment This vehicle is equipped with permanently sealed rear wheel bearings. There is no periodic lubrication or maintenance recommended for these units.
    

    
    Removal & Installation

    1. Raise and support vehicle.
    2. Remove wheel mounting nuts, then tire and wheel assembly.
    3. If equipped with AWD:
       1. Remove cotter pin, nut lock and spring washer from half shaft.
       2. While a helper applies brakes to keep hub from turning, remove hub nut and washer.
    4. Remove brake caliper and rotor from hub and bearing assembly.
       
       

       Fig. Hub assembly
       

    5. Disconnect vehicle wiring harness connector at wheel speed sensor connector.
    6. Unclip wheel speed sensor connector from spare tire mounting support.
    7. Disconnect two sensor cable routing clips on rear suspension crossmember.
    8. Disconnect two sensor cable routing clips along toe link.
    9. Disconnect sensor cable from bracket on brake support.
       
       
    10. Completely loosen, but do not remove four bolts fastening hub and bearing in place. Once loosened from threads in hub and bearing, push bolts up against rear of hub and bearing to keep brake support plate in place when hub and bearing is removed.
        
        

        Fig. Rear hub and bearing mounting bolts
        

    11. Pull hub and bearing off knuckle and half shaft (if equipped with AWD), then thread wheel speed sensor cable through hole in brake support plate as it is removed with hub and bearing.
        
        
    To install:
    
    1. Position hub and bearing bolts though rear of knuckle and parking brake support just enough to hold support in place as hub and bearing is installed.
    2. Install hub and bearing by first feeding end of wheel speed sensor cable through hole in bottom of parking brake support. As this is being done, if equipped with AWD, slide hub and bearing onto half shaft. Place hub and bearing through brake support, onto knuckle, lining up mounting bolt holes with bolts and placing wheel speed sensor head at bottom.
    3. Install four bolts fastening hub and bearing in place. Tighten mounting bolts to 60 ft. lbs. (81 Nm).
    4. Place wheel speed sensor cable routing grommet into bracket on parking brake support.
    5. Route wheel speed sensor cable along toe link and rear suspension crossmember connecting routing clips where shown.
    1. Connect vehicle wiring harness to wheel speed sensor connector.
    2. Install brake rotor and caliper.
    3. If equipped with AWD:
       1. Install washer and hub nut on end of half shaft.
       2. While a helper applies brakes to keep hub from turning, tighten hub nut to 180 ft. lbs. (244 Nm).
       3. Install spring washer, nut lock and cotter pin on end of half shaft.
    4. Install tire and wheel assembly. Install and tighten wheel mounting nuts to 100 ft. lbs. (135 Nm).
    
    
    

    
    
    

Removal & Installation

1. For the 1500HD, relieve the tension from the park brake cable by pulling down on the park brake cable in front of the equalizer then removing the cable from the equalizer bar.
   
2. For the 25/35 series Disable the park brake cable automatic adjuster.
   
3. Raise and safely support the vehicle.
   
4. Remove the tire and the wheel.
   
5. Perform the following procedure to remove the cable (2) from the backing plate (4):
   
   • Compress the spring (3) by pushing toward the lever (1).
     
   • Depress the locking tabs.
     
   • Pull the cable housing out of the backing plate (4).
     
   • Remove the cable (2) through the slot in the backing plate.
     

     Lever (1), cable (2), spring (3) and backing plate (4)
     

6. Remove the park brake cable (2) from the lever (1).
   
7. Remove the rotor.
   
8. Remove the rear axle shaft.
   
9. Remove the park brake shoe return spring (6).
   

   Park brake shoe assembly 1500HD, 25 and 35 Series
   Click to Enlarge

10. Remove the park brake shoe anchor springs and pins.
    
11. Separate the tips of the shoes from the park brake actuator and remove the park brake shoes and adjuster assembly from the vehicle.
    

To install:

1. Clean the debris and the dust from the park brake components using a clean shop cloth.
   
2. Install the adjuster assembly to the park brake shoes.
   
3. Separate the tips of the shoes and install the park brake shoes to the park brake actuator.
   
4. Install the park brake shoe anchor springs and pins.
   
5. Install the park brake shoe return spring (6).
   
6. Adjust the park brake shoe.
   
7. Install the rear axle shaft.
   
8. Install the rotor.
   
9. Install the park brake cable (2) to the lever (1).
   
10. Perform the following procedure to install the cable (2) to the backing plate (4):
    
    • Compress the spring (3) by pushing towards the lever (1).
      
    • Route the cable (2) through the slot in the backing plate.
      
    • Push the cable housing into the backing plate (4) until the locking tabs snap into place.
      
11. Install the tire and wheel.
    
12. Remove the safety stands.
    
13. Lower the vehicle.
    
14. Enable the park brake cable automatic adjuster.
    
15. For the 1500HD, install the park brake cable to the equalizer by pulling down on the park brake cable in front of the equalizer then installing the cable to the equalizer bar.
    
16. Adjust the park brake cable.
    

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1989-97 Vehicles Drum Brakes (Let me know if you need the Disc Brake Instructions)

1. Raise and safely support the vehicle.
   
2. Remove the rear wheel and tire assemblies, then remove the brake drum.
   
   
   
   
   
   Fig. 4: View of the drum brake assembly with the drum removed
   
   
   
   
   
   
   Fig. 5: Use a commercially available brake spray to clean the
   components before removal
   
   
   
   
3. Install Brake Cylinder Clamp D81L-1103-B or equivalent, over the ends of the
   rear wheel cylinder.
   
4. Disconnect the parking brake cable from the parking brake lever.
   
   
   
   
   
   Fig. 6: Detach the parking brake cable and conduit from the
   parking brake lever
   
   
   
   
5. Remove the 2 brake shoe hold-down retainers, springs and pins.
   
6. Spread the brake shoes over the piston shoe guide slots. Lift the brake
   shoes, springs and adjuster off the backing plate as an assembly. Be careful not
   to bend the adjusting lever.
   
   
   
   
   
   Fig. 7: Lift the brake shoes, springs and adjuster off the
   backing plate as an assembly
   
   
   
   
7. Remove the adjuster spring. To separate the shoes, remove the retracting
   springs.
   
8. Remove the parking brake lever retaining clip and spring washer. Remove the
   lever from the pin.
   
   
   
   
   
   Fig. 8: Drum brake components - 1995 vehicle shown
   
   
   
   
   
   
   
   Fig. 9: Exploded view of the drum brake components, removed
   from the vehicle
   
   To install:
   
   
9. Apply a light coating of caliper slide grease to the backing plate brake
   shoe contact areas.
   
10. Apply a light coat of lubricant to the threaded areas of the adjuster screw
    and socket. Assemble the brake adjuster with the stainless steel washer. Turn
    the socket all the way down on the screw, then back off 1?2 turn.
    
11. Install the parking brake lever to the trailing shoe with the spring washer
    and a new retaining clip. Crimp the clip to securely retain the lever.
    
12. Position the trailing shoe on the backing plate and attach the parking brake
    cable. Position the leading shoe on the backing plate and attach the lower
    retracting spring to the brake shoes.
    
13. Install the adjuster assembly to the slots in the brake shoes. The socket
    end must fit into the wider slot in the leading shoe. The slot in the adjuster
    nut must fit into the slots in the trailing shoe and parking brake lever.
    
    
    
    
    
    Fig. 10: Install the adjuster assembly in the slots in the
    brake shoes
    
    
    
    
    
14. Install the adjuster lever on the pin on the leading shoe and to the slot in
    the adjuster socket.
    
15. Install the upper retracting spring in the slot on the trailing shoe and the
    slot in the adjuster lever. The adjuster lever should contact the star and
    adjuster assembly.
    
16. Install the brake shoe anchor pins, springs and retainers. Remove the brake
    cylinder clamp tool
    
17. Install the brake drum, wheel and tire assemblies and lower the vehicle.
    
18. Apply the brakes several times while backing up the vehicle. After each
    stop, the vehicle must be moved forward.
    
    

Brake Shoes Removal & Installation Duo-Servo Type To Remove:

1. Raise the vehicle and support it safely.
2. Remove the tire and wheel assembly.
3. Remove the brake drums.
4. Using a brake tool, remove the shoe return springs.
5. Remove the shoe guide.
6. Remove the hold-down springs and pins.
7. Remove the actuator lever and pivot.
8. Remove the lever return spring.
9. Remove the actuator link, parking brake strut, spring retaining ring.
10. Remove the parking brake lever and washer.
11. Remove the shoe assemblies.
12. Remove the adjuster screw and spring from the shoe assembly.

To Install:

1. Use brake cleaning fluid to remove dirt from the brake drum. Check the drums for scoring, cracks and for out-of-round; service the drums as necessary.
2. Check the wheel cylinders by carefully pulling the lower edges of the wheel cylinder boots away from the cylinders. If there is excessive leakage, the inside of the cylinder will drip fluid; repair or replace as necessary.
3. Check the flange plate, which is located around the axle, for leakage of differential lubricant.
4. Lightly lubricate the parking brake cable, parking brake lever where it enters the shoe and the backing plate-to-shoe contact points. Use high temperature, waterproof, grease or special brake lube.
5. Install the parking brake lever into the secondary shoe with the attaching bolt, spring washer, lockwasher, and nut. It is important that the lever move freely before the shoe is attached. Move the assembly and check for proper action.
6. Lubricate the adjusting screw and make sure it works freely.
7. Connect the adjuster screw and spring to the bottom portion of both shoes. Ensure the spring does not interfere with the adjuster rotation when installed. The primary (smaller shoe pad area) to the front and secondary shoe (larger shoe pad area) to the rear of the vehicle.
8. Install the shoe assembly. Ensuring the shoe webs are positioned correctly against the wheel cylinder.
9. Install the parking brake cable.
10. Secure the primary shoes with the hold-down pin and spring.
11. Install the parking brake strut and the strut spring.
12. Install the actuator lever and pivot, securing the assembly with the hold-down pin and spring. Install the actuator link and spring.
13. Install the return springs.
14. Check the operation of the self-adjusting mechanism by moving the actuating lever by hand.
15. Adjust the brakes and install the drum.
16. Adjust the parking brake.
17. Install the tire and wheel assembly.
18. Lower the vehicle.

Leading-Trailing Type To Remove:

1. Raise the vehicle and support it safely.
2. Remove the tire and wheel assembly.
3. Remove the brake drums.
4. Raise the lever arm of the actuator until the upper end is clear of the slot in the adjuster screw.
5. Slide the actuator off the adjuster pin. Disconnect the actuator spring from the shoe.
6. Remove the hold-down spring assemblies and pins.
7. Pull the bottom ends of the shoes apart and lift the lower return spring over the anchor plate. Allow the shoe ends to come together and remove the spring.
8. Remove the shoe assembly, along with the upper return spring and the adjusting screw assembly.
9. Remove the upper return spring and the adjusting screw assembly from the shoes.
10. Remove the retaining ring, pin, spring washer, and parking brake lever.

Typical rear drum brake assembly (Leading/Trailing type)

To Install:

1. Clean adjuster wheel and the backing plates with a suitable cleaner. Lubricate the backing plate contact points, levers and adjuster with a suitable lubricant.
2. Assemble the parking lever, spring washer (concave side facing the brake lever), pin, and retaining ring onto the rearward shoe.
3. Install the adjuster pin in the forward shoe with the pin projecting 0.276 in. (7mm) from the side of the shoe web where the adjuster actuator is installed.
4. With the brake shoes resting on a flat surface (the shoe with the parking lever to the rear of the vehicle), install the upper return spring.
5. Install the adjuster screw assembly with the spring clip facing the backing plate.
6. Place the shoes in position on the backing plate. Do not place the lower shoe webs under the anchor plate.
7. Install the lower return spring, spread the bottom of the shoes and position the shoe against the backing plate.
8. Install the hold-down pins and spring assemblies.
9. Install the adjuster actuator over the end of the adjuster pin so the top leg engages the notch in the adjuster screw.
10. Install the actuator spring, being careful not to over-stretch it more than 3.27 in. (83mm).
11. Install the parking brake cable to the lever.
12. Adjust the parking brake if the shoes will not totally retract.
13. Install the drum, tire and wheel assembly. Adjust the rear brakes and lower the vehicle.

Rear Brake Shoes- You'll need to know how to remove the rear brake shoes to remove the parking brake cable. REMOVAL AND INSTALLATION Amigo and Rodeo

1. Raise and safely support the vehicle.
2. Remove the rear wheels.
3. Remove the brake drums.
4. Remove the brake return springs.
5. Remove the leading shoe holding pin and spring, and then the leading shoe.
6. Remove the self-adjuster and the adjuster lever.
7. Remove the trailing shoe holding pin and spring.
8. Disconnect the parking brake cable from the trailing shoe and remove the trailing shoe. Remove the parking brake lever from the trailing shoe. To install:
   
9. Attach the parking brake lever to the trailing shoe.
10. Connect the parking brake cable to the parking brake lever.
11. Apply a thin coat of high temperature grease to the shoe contact points on the brake backing plate (locations A and C in the accompanying illustration), piston contact surface (B), and self-adjuster (D). Fig. 1: Exploded view of the rear drum brakes — Amigo and Rodeo
    
    
12. Position the trailing shoe on the backing plate and install the hold-down pin, spring, and retainer. Don't stretch the return spring when fitting the shoes onto the backing plate.
13. Connect the upper return spring and the leading shoe to the trailing shoe and position the leading brake shoe on the backing plate.
14. Install the adjuster assembly and the hold-down pin, spring, and retainer.
15. Use a brake spring tool to install the lower return spring.
16. Install the self-adjuster lever and adjuster spring.
17. Adjust the shoe-to-drum clearance to 0.0098–0.0157 in. (0.25–0.40mm) and install the brake drum.
18. Check the brake drum for scoring or other wear. Machine or replace as necessary. Check the maximum brake drum diameter specification when machining.
19. Install the rear wheels. Lower the vehicle.
20. Road-test the vehicle.

Brake shoe removel:

Depress and turn the retainers for the hold-down springs and pins to remove them from each shoe. Slide the brake shoe assembly--including the shoes and springs--down so you can disengage the top ends of the shoes from the cylinder and tilt them to lift them past the retaining plate.

Unhook the lower retracting spring from the front brake shoe to disconnect it. Spread the shoes apart at the bottom to remove the adjusting screw, the screw's retracting spring and the adjuster lever. Remove the front brake shoe.

Pull the parking brake cable spring back with diagonal cutting pliers, grip the cable with the pliers without cutting it, unhook the cable from the parking brake lever and remove the rear brake shoe with the lever.

Disconnect the parking brake lever from the rear shoe by spreading the retaining clip with a screwdriver and removing the clip and its spring washer.

Step 4 Pull the parking brake cable spring back with diagonal cutting pliers, grip the cable with the pliers without cutting it, unhook the cable from the parking brake lever and remove the rear brake shoe with the lever.

Step 5 Disconnect the parking brake lever from the rear shoe by spreading the retaining clip with a screwdriver and removing the clip and its spring washer.

Read more: How to Change Rear Brakes on a 1997 Ford Taurus | eHow.com http://www.ehow.com/how_6123373_change-brakes-1997-ford-taurus.html#ixzz0u2xgUqun

Step 3 Unhook the lower retracting spring from the front brake shoe to disconnect it. Spread the shoes apart at the bottom to remove the adjusting screw, the screw's retracting spring and the adjuster lever. Remove the front brake shoe.

Step 4 Pull the parking brake cable spring back with diagonal cutting pliers, grip the cable with the pliers without cutting it, unhook the cable from the parking brake lever and remove the rear brake shoe with the lever.

Read more: How to Change Rear Brakes on a 1997 Ford Taurus | eHow.com http://www.ehow.com/how_6123373_change-brakes-1997-ford-taurus.html#ixzz0u2xdByQ8

Step 2 Slide the brake shoe assembly--including the shoes and springs--down so you can disengage the top ends of the shoes from the cylinder and tilt them to lift them past the retaining plate.

Step 3 Unhook the lower retracting spring from the front brake shoe to disconnect it. Spread the shoes apart at the bottom to remove the adjusting screw, the screw's retracting spring and the adjuster lever. Remove the front brake shoe.

Step 4 Pull the parking brake cable spring back with diagonal cutting pliers, grip the cable with the pliers without cutting it, unhook the cable from the parking brake lever and remove the rear brake shoe with the lever.

Step 5 Disconnect the parking brake lever from the rear shoe by spreading the retaining clip with a screwdriver and removing the clip and its spring washer.

Read more: How to Change Rear Brakes on a 1997 Ford Taurus | eHow.com http://www.ehow.com/how_6123373_change-brakes-1997-ford-taurus.html#ixzz0u2xVyUAt

Step 2 Slide the brake shoe assembly--including the shoes and springs--down so you can disengage the top ends of the shoes from the cylinder and tilt them to lift them past the retaining plate.

Step 3 Unhook the lower retracting spring from the front brake shoe to disconnect it. Spread the shoes apart at the bottom to remove the adjusting screw, the screw's retracting spring and the adjuster lever. Remove the front brake shoe.

Step 4 Pull the parking brake cable spring back with diagonal cutting pliers, grip the cable with the pliers without cutting it, unhook the cable from the parking brake lever and remove the rear brake shoe with the lever.

Step 5 Disconnect the parking brake lever from the rear shoe by spreading the retaining clip with a screwdriver and removing the clip and its spring washer.

Read more: How to Change Rear Brakes on a 1997 Ford Taurus | eHow.com http://www.ehow.com/how_6123373_change-brakes-1997-ford-taurus.html#ixzz0u2xVyUAt

Ford Full-Size Vans 1989-1996 Repair Guide
Brake Shoes - REMOVAL & INSTALLATION

Light Duty Systems

1. Raise and support the vehicle and remove the wheel and brake drum from the wheel to be worked on.

If you have never replaced the brakes on a van before and you are not too familiar with the procedures involved, only dissemble and assemble one side at a time, leaving the other side intact as a reference during reassembly.

1. Install a clamp over the ends of the wheel cylinder to prevent the pistons of the wheel cylinder from coming out, causing loss of fluid and much grief.
2. Contract the brake shoes by pulling the self-adjusting lever away from the starwheel adjustment screw and turn the starwheel up and back until the pivot nut is drawn onto the starwheel as far as it will come.
3. Pull the adjusting lever, cable and automatic adjuster spring down and toward the rear to unhook the pivot hook from the large hole in the secondary shoe web. Do not attempt to pry the pivot hook from the hole.
4. Remove the automatic adjuster spring and the adjusting lever.
5. Remove the secondary shoe-to-anchor spring with a brake tool. (Brake tools are very common implements and are available at auto parts stores). Remove the primary shoe-to-anchor spring and unhook the cable anchor. Remove the anchor pin plate.
   

1. Remove the cable guide from the secondary shoe.
2. Remove the shoe hold-down springs, shoes, adjusting screw, pivot nut, and socket. Note the color of each hold-down spring for assembly. To remove the hold-down springs, reach behind the brake backing plate and place one finger on the end of one of the brake hold-down spring mounting pins. Using a pair of pliers, grasp the washer type retainer on top of the hold-down spring that corresponds to the pin which you are holding. Push down on the pliers and turn them 90° to align the slot in the washer with the head on the spring mounting pin. Remove the spring and washer retainer and repeat this operation on the hold down spring on the other shoe.
3. Remove the parking brake link and spring. Disconnect the parking brake cable from the parking brake lever.
4. After removing the rear brake secondary shoe, disassemble the parking brake lever from the shoe by removing the retaining clip and spring washer.

To install:

1. Assemble the parking brake lever to the secondary shoe and secure it with the spring washer and retaining clip.
2. Apply a light coating of Lubriplate®, or equivalent, at the points where the brake shoes contact the backing plate.
3. Position the brake shoes on the backing plate, and install the hold-down spring pins, springs, and spring washer type retainers. On the rear brake, install the parking brake link, spring and washer. Connect the parking brake cable to the parking brake lever.
4. Install the anchor pin plate, and place the cable anchor over the anchor pin with the crimped side toward the backing plate.
5. Install the primary shoe-to-anchor spring with the brake tool.

1. Install the cable guide on the secondary shoe web with the flanged holes fitted into the hole in the secondary shoe web. Thread the cable around the cable guide groove.
2. Install the secondary shoe-to-anchor (long) spring. Be sure that the cable end is not cocked or binding on the anchor pin when installed. All of the parts should be flat on the anchor pin. Remove the wheel cylinder piston clamp.
3. Apply Lubriplate®, or equivalent, to the threads and the socket end of the adjusting starwheel screw. Turn the adjusting screw into the adjusting pivot nut to the limit of the threads and then back off 1 / 2 turn.

Interchanging the brake shoe adjusting screw assemblies from one side of the vehicle to the other would cause the brake shoes to retract rather than expand each time the automatic adjusting mechanism is operated. To prevent this, the socket end of the adjusting screw is stamped with an "R" or an "L" for "RIGHT" or "LEFT". The adjusting pivot nuts can be distinguished by the number of lines machined around the body of the nut; one line indicates left-hand nut and two lines indicate a right-hand nut.

1. Place the adjusting socket on the screw and install this assembly between the shoe ends with the adjusting screw nearest to the secondary shoe.
2. Place the cable hook into the hole in the adjusting lever from the backing plate side. The adjusting levers are stamped with an R (right) or a L (left) to indicate their installation on the right or left-hand brake assembly.
3. Position the hooked end of the adjuster spring in the primary shoe web and connect the loop end of the spring to the adjuster lever hole.
4. Pull the adjuster lever, cable and automatic adjuster spring down toward the rear to engage the pivot hook in the large hole in the secondary shoe web.
5. After installation, check the action of the adjuster by pulling the section of the cable guide and the adjusting lever toward the secondary shoe web far enough to lift the lever past a tooth on the adjusting screw starwheel. The lever should snap into position behind the next tooth, and release of the cable should cause the adjuster spring to return the lever to its original position. This return action of the lever will turn the adjusting screw starwheel one tooth. The lever should contact the adjusting screw starwheel one tooth above the centerline of the adjusting screw.

If the automatic adjusting mechanism does not perform properly, check the following:

1. Check the cable and fittings. The cable ends should fill or extend slightly beyond the crimped section of the fittings. If this is not the case, replace the cable.
2. Check the cable guide for damage. The cable groove should be parallel to the shoe web, and the body of the guide should lie flat against the web. Replace the cable guide if this is not so.
3. Check the pivot hook on the lever. The hook surfaces should be square with the body on the lever for proper pivoting. Repair or replace the hook as necessary.
4. Make sure that the adjusting screw starwheel is properly seated in the notch in the shoe web.

Heavy Duty Systems

1. Raise and support the vehicle.
2. Remove the wheel and drum.

1. Remove the parking brake lever assembly retaining nut from behind the backing plate and remove the parking brake lever assembly.
2. Remove the adjusting cable assembly from the anchor pin, cable guide and adjusting lever.
3. Remove the brake shoe retracting springs.
4. Remove the brake shoe hold-down spring from each shoe.
5. Remove the brake shoes and adjusting screw assembly.
6. Disassemble the adjusting screw assembly.
7. Clean the ledge pads on the backing plate. Apply a light coat of Lubriplate®, or equivalent, to the ledge pads (where the brake shoes rub the backing plate).

continue...

Brake Shoes Removal & Installation To Remove:

1. Raise and safely support rear of vehicle.
2. Remove rear wheel assemblies.
3. Release parking brake.
4. Remove brake drum.

Rear brake shoe assembly

1. Using an appropriate brake spring tool, unhook upper return spring from rearward brake shoe.
2. Push retainer springs IN and turn to remove tension pins.
3. Lower brake shoe assembly and remove lower return spring.
4. Remove brake shoe assembly from back plate.
5. Disconnect parking brake cable from lever and remove brake shoe.
6. Remove parking brake lever from brake shoe.

To Install:

1. Install parking brake lever to rearward brake shoe.
2. Secure lever to brake show with a NEW U-clip.
3. Pinch U-clip closed.
4. Connect parking brake cable to rearward brake shoe.
5. Install self-adjuster lever spring on front brake shoe.
6. Assemble clevises, adjuster bolt and upper and lower return springs.
7. Apply a light coat of grease (Molykote 44MA or equivalent) to sliding surfaces.
8. Install brake shoe assembly onto back plate.
9. Install tension springs.
10. Using an appropriate brake spring tool, unhook upper return spring to rearward brake shoe.
11. Install brake drum.
12. Install rear wheel assembly.
13. Lower vehicle.
14. Adjust self-adjusting brakes by pressing brake pedal several times.

Rear DRUM instructions are first If you would Like Pictures and all They Must Be Emailed as TOO LARGE For FixYa's Format im at aol.com
Just use my Knickname@ and let me know where to send.

1. Raise and support rear of vehicle, then remove wheel and tire assembly.
2. Remove brake drum. If brake drum cannot be removed easily, insert a suitable screwdriver through hole in backing plate, then push adjuster lever away from adjuster and back of adjustment tension.
3. Remove tension spring, using a suitable tool, then remove rear shoe hold-down spring and pin. Remove rear brake shoe and anchor spring, Fig. 7.
   1. On Land Cruiser models, remove front hold-down spring using a suitable tool, then disconnect the parking brake cable from the parking brake bellcrank, Fig. 7.
   2. On Pickup, 4Runner, 4WD T100 and 4WD Tacoma models, remove front shoe hold-down spring and pin, using a suitable tool, then disconnect No. 1 parking brake cable from No. 3 parking brake bellcrank.
   3. On 2WD T100 models, proceed as follows:
   1. Remove E-ring, then automatic adjusting lever and C-washer, then parking brake lever. Disconnect brake line from wheel cylinder using a suitable container to catch fluid.
   2. Remove wheel cylinder. Remove following parts from wheel cylinder: two boots, two pistons, two pistons cups and spring.
   1. On models except 2WD T100, remove front brake with strut, then disconnect parking brake cable from front shoe. Remove parking brake cable No. 2.
   2. Remove adjusting lever spring, then the adjuster from front shoe.
   Inspection
   
   1. Measure brake drum inside diameter. Inside diameter should be 11.61 inches,
      1. Measure brake shoe lining thickness, Fig. 3. Minimum thickness should be .04 inch on models except on T100 models and .039 inch on T100 models.
      2. Inspect brake lining and drum for proper contact and replace drum or shoes as necessary.
      3. Inspect wheel cylinder for corrosion or damage.
      4. Inspect backing plate for wear or damage.
      5. Inspect bellcrank components for bending, wear or damage.
      6. Apply a suitable lubricant to backing plate contact areas.
      Installation
      
      1. On 2WD T100 models, proceed as follows:
      1. Apply lithium soap base glycol grease to piston cups, pistons and boots.
      2. Assemble and install wheel cylinder.
      3. Connect brake line to cylinder.
      1. Apply high temperature grease to following parts:
      1. Backing plate and brake shoe contact points.
      2. Anchor plate and brake shoe contact points.
      3. Adjusting bolt.
      4. Adjuster and brake shoe contact points.
      1. Apply a suitable lubricant to adjuster bolt threads and end.
      2. Assemble adjuster to lever, then install adjuster lever spring.
      3. On Land Cruiser models, install parking brake lever cable to parking brake shoe, then attach cable to bellcrank.
      4. On Pickup, 4Runner, 4WD T100 and 4WD Tacoma models, install No. 1 parking brake cable to parking brake lever shoe, then attach the other side of cable to No. 3 bellcrank.
      5. Position front shoe in place with end of shoe inserted into piston, then install shoe hold-down spring and pin using a suitable tool.
      6. Assemble anchor spring to front and rear shoe, then install rear shoe with end inserted in piston.
      7. Install rear shoe hold-down spring and pin, then the tension spring.
      8. If necessary, adjust bellcrank as follows:
      1. Lightly pull bellcrank in direction "A", Fig. 8, until there is no slack in part "B".
         1. Rotate adjusting bolt until dimension "C" is .016-.031 inch.
         2. Lock adjusting bolt with locknut, when connect parking brake cable to bellcrank.
         3. Install tension spring.
         1. Ensure proper parking brake travel.
         2. Pull adjusting lever cable upward, then release and ensure adjusting bolt rotates. If bolt does not rotate, check for improper installation of rear brakes.
         3. Adjust strut to shortest possible length, then install drum.
         4. Pull parking brake lever fully upward. Repeat process several times.
            1. Remove drum, then check for proper clearance, Fig. 4. Clearance should be .024 inch. If clearance is not as specified, check parking brake system.
            2. Install brake drum, then bleed and refill brake system.
            3. Install wheel and tire assembly, then lower vehicle.

FRONT ROTORS & PADS

1. Remove caliper.
2. Remove cap and snap ring, Fig. 10, then remove cone washers with tapered punch.
3. Insert suitable length bolts into flange bolt holes, then tighten bolts evenly and remove flanges.
4. Remove free wheel hub cover and snap ring, then remove nut, spring washer and cone washer with suitable tapered punch.
5. Remove free wheel hub body and gasket.
6. Remove locknut, lock washer and adjusting nut.
7. Remove axle hub and brake disc as an assembly.
8. Remove oil seal and inner bearing from hub.
9. Reverse procedure to install. Torque adjusting nut to 43 ft. lbs., then back off nut. Torque nut to 18 ft. lbs. Using spring scale attached to hub bolt, check that preload is 1.4-12.6. Install lockwasher and locknut, if equipped. Torque locknut to 35 ft. lbs., and recheck preload. Secure lockwasher by bending one tab inward and one tab outward.

1. Raise and support front of vehicle, then remove tire and wheel assembly.
2. Remove clip and hole pins, Fig. 9.
3. Remove anti-rattle spring and shim(s) if equipped, then remove brake pads.
4. Lubricate caliper housing with suitable brake grease at pad contact points.
5. Reverse procedure to install.

REMOVAL & INSTALLATION
If you are not thoroughly familiar with the procedures involved in brake replacement, only disassemble and assemble one side at a time, leaving the other wheel intact as a reference.
1983-88 Vehicles
See Figures 1, 2 and 3

1. Raise and safely support the rear of the vehicle with jackstands.
2. Remove the tire and wheel assembly.
3. Remove the brake drum, as outlined earlier in this section.
4. Place Brake Cylinder Clamp D81L-1103-B or equivalent, over the ends of the brake cylinder.

CAUTIONBe careful that the springs do not slip off the tool during removal, as they could cause personal injury.

1. Remove the shoe-to-anchor springs, using Brake Shoe R and R Spring BT-11, or equivalent, then unhook the cable eye from the anchor pin.

Fig. 1: Place the brake clamp tool over the ends of the wheel cylinder, then remove the shoe-to-anchor springs using the correct tool

1. Remove the shoe guide (anchor pin) plate.
2. Remove the shoe hold-down springs, shoes, adjusting screws, pivot nut, socket and automatic adjustment parts.
3. Remove the parking brake link, spring and retainer. Disconnect the parking brake cable from the parking brake lever.
4. After removing the secondary brake shoe, disassembly the parking brake lever from the shoe by removing the retaining clip and spring washer.

Fig. 2: View of the drum brake components-1983-88 9-inch brake shown Fig. 3: View of the drum brake components-1983-88 10-inch brake shownTo install:

1. The brake cable must be connected to the secondary brake shoe before the shoe is installed on the backing plate. To do this, first transfer the parking brake lever from the old secondary shoe to the new one. This is accomplished by spreading the bottom of the horseshoe clip and disengaging the lever. Position the lever on the new secondary shoe and install the spring washer and the horseshoe clip. Close the bottom of the clip after installing it. Grasp the metal tip of the parking brake cable with a pair of pliers. Position a pair of side cutter pliers on the end of the cable coil spring, and using the plier as a fulcrum, pull the coil spring back with the side cutters. Position the cable in the parking brake lever.
2. Apply a light coating of high temperature grease to the brake shoe contact points on the backing plate. Position the primary brake shoe on the front of the backing plate and install the hold-down spring and washer over the mounting pin. Install the secondary shoe on the rear of the backing plate.
3. Install the parking brake link between the notch in the primary brake shoe and the notch in the parking brake lever.
4. Install the automatic adjuster cable loop end on the anchor pin. Make sure the crimped side of the loop faces the backing plate.
5. Install the return spring in the primary brake shoe and, using the tapered end of the brake spring service tool, slide the top of the spring onto the anchor pin.

CAUTIONBe careful to make sure that the spring does not slip off the tool during installation, as it could cause injury.

1. Install the automatic adjuster cable guide in the secondary brake shoe, making sure the flared hole in the cable guide is inside the hole in the brake shoe. Fit the cable into the groove in the top of the cable guide.
2. Install the secondary shoe return spring through the hole in the cable guide and the brake shoe. Using the brake spring tool, slide the top of the spring onto the anchor pin.
3. Clean the threads on the adjusting screw and apply a light coating of high temperature grease to the threads. Screw the adjuster closed, then open it 1/2 turn.
4. Install the adjusting screw between the brake shoes with the star wheel nearest to the secondary shoe. Make sure the star wheel is in a position that is accessible from the adjusting slot in the backing plate.
5. Install the short hooked end of the automatic adjuster spring in the proper hole in the primary brake shoe.
6. Connect the hooked end of the automatic adjuster cable and the free end of the automatic adjuster spring in the slot in the top of the automatic adjuster lever.
7. Pull the automatic adjuster lever (the lever will pull the cable and spring with it) downward and to the left and engage the pivot hook of the lever in the hole in the secondary brake shoe.
8. Check the entire brake assembly to make sure that everything is installed properly. Make sure that the shoes engage the wheel cylinder properly and are flush on the anchor pin. Make sure that the automatic adjuster cable is flush on the anchor pin and in the slot on the back of the cable guide. Make sure that the adjusting lever rests on the adjusting screw star wheel. Pull upward on the adjusting cable until the adjusting lever is free of the star wheel, then release the cable. The adjusting lever should snap back into place on the adjusting screw star wheel and turn the wheel one tooth.
9. Expand the brake adjusting screw until the brake drum will just fit over the brake shoes.
10. Install the brake drum and wheel and tire assembly, then adjust the brakes.
11. Carefully lower the vehicle.