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Posted on Feb 05, 2009
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2005 Dodge 1500 code p0404 EGR valve.

Appreciate your help located the EGR valve on my 2005 Dodge 1500 4.7 liter and any direction availble on how I replace it?
Thanks!

  • 6 more comments 
  • bobnva Feb 07, 2009

    At a local auto parts store I was told that the EGR valve is emissions related and under Federal law would be covered by mandatory 5 year 50,000 mile warranty. Anyone know how I can verify this?

  • baldeagle67 Feb 24, 2009

    I have my check engine light on and the code that I'm getting is P0404 and I would like to know what this code is so I can fix the problem and can you tell me where its located. thank you.

  • Anonymous Mar 12, 2014

    how to replace hydraulic valves

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  • Anonymous Mar 28, 2014

    P0404

  • Anonymous Mar 31, 2014

    egr nox

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2 Answers

Ronnie Wilson

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  • Master 1,596 Answers
  • Posted on Feb 05, 2009
Ronnie Wilson
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The electronic EGR valve and solenoid assembly is attached to the rear of the left cylinder head ,

  1. Remove electrical connector (5) at top of EGR valve solenoid.
  2. Remove tube mounting bolt (1) at intake manifold.
  1. Remove two bolts (4) connecting EGR tube (1) to valve assembly.
  2. Remove gasket located between EGR tube flange and EGR valve assembly.
  3. Remove two EGR valve mounting bolts (5).
  4. Separate valve assembly (3) from engine.
  5. Remove and discard metal gasket located between cylinder head and valve assembly.
INSTALLATION
  1. Clean area at rear of left cylinder head where it joins base of EGR valve.
  2. Clean EGR tube where it joins EGR valve.
  3. Position new gasket between EGR valve and cylinder head.
  4. Position EGR valve to cylinder head. Install and tighten two bolts (5). Refer to Torque Specifications.
  5. Position new gasket between EGR tube flange and EGR valve assembly.
  6. Position EGR tube (1) to side of EGR valve and into intake manifold.
    1. Install EGR tube flange bolt (1) at intake manifold. Tighten bolt. Refer to Torque Specifications.
    2. Connect electrical connector (5) to top of EGR valve solenoid (2).Do a final tightening of two EGR tube bolts (4). Refer to Torque Specifications

  • Ronnie Wilson Jul 06, 2009

    About the Warrentee on Emissions, YES In Cailfornia But Each State has there own Laws that,

    Dealers Must Abide By on Emissions.



    I will Try and email you the Illistrations for EGR

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Anonymous

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  • Master 1,902 Answers
  • Posted on Feb 05, 2009
Anonymous
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There are two bolts and a nut on the back that removes the flared fitting. After that you just install the bolts and the flare back on and away you go

  • Anonymous Feb 07, 2009

    YEs that is true it is to be covered unless you live in the state of California

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