Hello, i have a chevrolet cavalier 1998 standard, I need help to solve the problem P0403 egr system failure. failure of the EGR solenoid circuit. probable causes: 1. EGR Vacuum Solenoid 2. open circuit condition or short at the EGR solenoid 3. EGR solenoid faulty. 4. failure of the EGR position sensor where applicable. I can give ideas to correct. and where e is the vacuum solenoid, and where the EGR valve? thank you for your help, if you have pictures, thanks
I believe it is on the pass side of the head.(EGR) exhaust gas recirculator .it alows the engine to re burn left over fuel in the exhaust.unfortunately the pasage way gets cloged with carbon buildup causing egr failure.this is very hard to clean and should not be done by a novice DIY. some times SEAFOAM will clear it out if it is not compleatly cloged it is worth a try.
Testimonial: "His errors in the computer, on TPS, EGR valve, IAT sensor, I cleaned, and I have no such failures, but now says I have bad solenoid, but I locate it physically, I place no internet according to my car, to make a clearance. Thanks if you could tell me where I locate it, I think if I can do the cleaning. regards"
on the intake manifold 
You can not clean the solenoid.Doing so will only cause more damage.
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SOURCE: power loss
Can't answer your last question but catalytic convertors that are just not working anymore won't cause any loss of power.
However, if they have shattered inside (they are kind of a ceramic honeycomb) they can dump junk into the exhaust system that can eventually clog your muffler or resonator.
Checking whether this has happened isn't difficult; after the warm up of the engine, either you or a helper needs to listen to the exhaust note.
If firing of the cylinders is still distinct, the system isn't clogged with shrapnel; if it seems to hiss at higher RPMs, it is likely clogged.
This effect is easy to miss; I've had two failures and when cold, the engine would pull fine because the chunks of ceramic would fall to the bottom of the muffler and glue together somewhat.
Once hot and agitated, they would clog the muffler and cause a severe loss of power but the idle would be OK.
A hill that I would normally pull at 70 MPH, I couldn't top at all; had to sit and wait for things to cool down before proceeding.
It also seems some engines appreciate a bit of back-pressure in the exhaust system because the car gained in mileage and pulling power for several thousand miles before the clog became critical causing the mileage to fall sharply along with the power.
SOURCE: 95 cavalier changed EGR vacuum sensor and EGR
Check for vacuum leaks. Use a can of GumOut to spray around vacuum hoses, while the motor is running, if the idle increases when sprayed on or around a certain hose, check that hose for leaks.
SOURCE: I had a diagnostics test
All that Failed EGR valve, EGR solenoid faulty, Failed EGR pressure sensor and failed EGR vposition sensor may be telling you that is the EGR valve is faulty and not that it is loaded up with carbon. But I know you don't want to hear that as that EGR cost more than a can of carb clean and I don't blame ya!
If yoy have a multi meter, check out easyautodiagnostics.com, go to the GM section for your motor, chose test EGR and there should be an explanation on how to run some test on your EGR before you buy a new one.
The causes for a P0403 EGR code could be any of the following:
With the ignition on and engine off, use a scan tool to activate the EGR solenoid. Listen or feel for a clicking, indicating that the solenoid is operating.
If the solenoid does operate, you'll have to check current draw on the ground circuit. It should be less than one amp. If it is then the problem is intermittent. If it isn't then there is excessive resistance in the circuit and perform the following
1. When it's activated see if you can blow lightly through it. IF you can\'t there may be a blockage causing excessive resistance. Replace EGR solenoid as needed. If there is no blockage, disconnect the EGR solenoid and the PCM connector containing the EGR solenoid control circuit. Using a digital Volt-Ohm meter (DVOM) check resistence between the control circuit and battery ground. It should be infinite. If it isn't, then there is a short to ground on the control circuit. Repair the short to ground and retest as needed.
2. If the solenoid doesn't click as it should, disconnect the EGR solenoid connector and connect a test light between the two wires. Using the scan tool, command the EGR solenoid on. The light should light up. If it does, replace the EGR solenoid. If it does not perform the following: a. Check for 12 Volts on the ignition supply voltage to the solenoid. If it isn't present, inspect the supply circuit for an open, or a short due to chafing or breakage and re-test. b. If it still doesn't operate: then manually ground the EGR solenoid control circuit. The light should light. If it does, repair open in EGR solenoid control circuit and re-test. If it doesn't, replace EGR solenoid.
Hope this helps; also keep in mind that your feedback is important and I`ll appreciate your time and consideration if you leave some testimonial comment about this answer.
Thank you for using FixYa, have a nice day.
Usually a fault in the control circuit, will leave no noticeable symptoms other than the Malfunction Indicator Lamp (MIL) illumination. However, if the EGR control solenoid is stuck open due to debris, etc. the code may be accompanied by misfire under acceleration, rough idle, or engine dying altogether.
The causes for a P0403 EGR code could be any of the following:
If the solenoid does operate, you'll have to check current draw on the ground circuit. It should be less than one amp. If it is then the problem is intermittent. If it isn't then there is excessive resistance in the circuit and perform the following
1. When it's activated see if you can blow lightly through it. IF you can\'t there may be a blockage causing excessive resistance. Replace EGR solenoid as needed. If there is no blockage, disconnect the EGR solenoid and the PCM connector containing the EGR solenoid control circuit. Using a digital Volt-Ohm meter (DVOM) check resistence between the control circuit and battery ground. It should be infinite. If it isn't, then there is a short to ground on the control circuit. Repair the short to ground and retest as needed.
2. If the solenoid doesn't click as it should, disconnect the EGR solenoid connector and connect a test light between the two wires. Using the scan tool, command the EGR solenoid on. The light should light up. If it does, replace the EGR solenoid. If it does not perform the following: a. Check for 12 Volts on the ignition supply voltage to the solenoid. If it isn't present, inspect the supply circuit for an open, or a short due to chafing or breakage and re-test. b. If it still doesn't operate: then manually ground the EGR solenoid control circuit. The light should light. If it does, repair open in EGR solenoid control circuit and re-test. If it doesn't, replace EGR solenoid.
Hope this helps; also keep in mind that your feedback is important and I`ll appreciate your time and consideration if you leave some testimonial comment about this answer.
Thank you for using FixYa, have a nice day.
Usually a fault in the control circuit, will leave no noticeable symptoms other than the Malfunction Indicator Lamp (MIL) illumination. However, if the EGR control solenoid is stuck open due to debris, etc. the code may be accompanied by misfire under acceleration, rough idle, or engine dying altogether.
Causes
The causes for a P0403 EGR code could be any of the following:
With the ignition on and engine off, use a scan tool to activate the EGR solenoid. Listen or feel for a clicking, indicating that the solenoid is operating.
If the solenoid does operate, you'll have to check current draw on the ground circuit. It should be less than one amp. If it is then the problem is intermittent. If it isn't then there is excessive resistance in the circuit and perform the following
1. When it's activated see if you can blow lightly through it. IF you can\'t there may be a blockage causing excessive resistance. Replace EGR solenoid as needed. If there is no blockage, disconnect the EGR solenoid and the PCM connector containing the EGR solenoid control circuit. Using a digital Volt-Ohm meter (DVOM) check resistence between the control circuit and battery ground. It should be infinite. If it isn't, then there is a short to ground on the control circuit. Repair the short to ground and retest as needed.
2. If the solenoid doesn't click as it should, disconnect the EGR solenoid connector and connect a test light between the two wires. Using the scan tool, command the EGR solenoid on. The light should light up. If it does, replace the EGR solenoid. If it does not perform the following: a. Check for 12 Volts on the ignition supply voltage to the solenoid. If it isn't present, inspect the supply circuit for an open, or a short due to chafing or breakage and re-test. b. If it still doesn't operate: then manually ground the EGR solenoid control circuit. The light should light. If it does, repair open in EGR solenoid control circuit and re-test. If it doesn't, replace EGR solenoid.
Hope this helps; also keep in mind that your feedback is important and I`ll appreciate your time and consideration if you leave some testimonial comment about this answer.
Thank you for using FixYa, have a nice day.
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