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Anonymous
Anonymous Posted on Mar 04, 2017
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Replaced power steering pump, now the belt does not sit right on fan clutch pulley

I replaced the power steering pump on my friends 98 sahara ed. the 4L.. somehow the old pump exploded, when i first went to open the hood to see what she was talking about the pulley and shaft were hangin out of the housing and the bearing pretty much turned into buckshot. I pulled the pulley off, put it on the new pump and as far as my best effort, I believe is pressed in the same distance on the shaft as the original. After putting the belt back on and tensioning it, the belt now walks towards the end of the fan clutch pulley and stays there. It is about 1/4-3/8" or so further forward than it should be. What could be causing this? The harmoinc balancer seems to be in good condition still, cant find any wobbly pulleys, and all pulleys align up...or appear so... the belt looks like its in its propper track on all pulleys except fan clutch..so I'm stumped. Any suggestions? Also, with the severity of the failure in the old pump, should I have drained ALL PS fluid and replaced? I only drained resivoir and part of the line, added and bled system as best as I think I could have. Any help and advice is GREATLY appreciated.

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  • Jeep Master 20,706 Answers
  • Posted on Mar 04, 2017
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The 4.0L inline 6, next time tell engine,
get the pump from jeep, china, or fleabay , who's pump is it?
matters, in many cases.Duracrap pumps.?
wrong methods.
cause it ,did you read the SM?
all pulleys must be in perfect alignment. (the law of belts 101)
unless a GM Corvair... LOL
below is the SM,
free, and real
see TJ, see chapter STEERING
what does it tell you,....
my guess page 7 skipped
see the word flush?

the real book, called SM, serv. man.

http://www.morris4x4center.com/knowledge-base/index.htm?utm_source=cj#service

replaced power steering pump, now the belt does no - pump-tmsiu2m2gbqj4p32vnuvvaj4-4-0.jpg

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Bill Boyd

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  • Jeep Master 53,816 Answers
  • Posted on Mar 04, 2017
Bill Boyd
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Although you have pressed the pulley all the way back on did you notice if there was an offset ( hub not in the center ) in which case it is on the wrong way round
when a vehicle is engineered , all the pulleys will line up
is the power steering pump on the right side of the mounting brackets as that will also put the pulley out of line

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Anonymous

  • 105 Answers
  • Posted on Mar 14, 2010

SOURCE: Serpentine belt tensioner - cant get the pulley to

Go the other direction. It takes a breaker bar to move the tension arm.

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Colin Stickland

  • 22516 Answers
  • Posted on Aug 17, 2010

SOURCE: hello. just replaced the power

you have the wrong one their is more than one model pump ,have you fitted it to the right side of the support bracket ,i think the last one i done it bolted to the back of the support bracket ,but the differences i found was in the adjusters

Anonymous

  • 6982 Answers
  • Posted on Sep 11, 2010

SOURCE: driving home tonight and my serp belt came off. I

You are correct in that a belt does not just dfecide to de-rail itself for no reason. For diagnostic purposes, I'd put the old belt back on after also checking side play in all the pulleys.
Wipe off the P/S fluid that came out (don't wash or you will likely cause a new problem) The P/s may be leaking or when the belt came off, steering the car without the belt can sometimes push fluid out the top.
With the old belt back on start it up and watch what is going on up there. Make sure all pulleys are running true and that you don't hear any unusual noises.(don't forget to take a good look at the pulley on the crankshaft) If everything looks good, then replace the belt with a new one. If not, whatever you see that isn't right needs to be fixed before doing that. In either case, once the belt comes off I would not use it anymore.
One important thing...If you had any service work done on anything driven by the belt recently, check the alignment of that part by sighting from the side and drawing an imaginary line. If that part is either too far towards the front or rear in regards to the other pulleys it will eventually throw the belt off.

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Sep 02, 2011 • 1989 Toyota Corolla 2 Door
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Serpintine belt diagram
what engine? Please rate if it helps

3.L v6

snorkelbobby_26.gif Item Part Number Description 1 3A733 Power steering pump pulley 2 8620 Drive belt 3 2E884 A/C clutch pulley 4 6316 Crankshaft pulley 5 6B209 Drive belt tensioner 6 10344 Generator pulley


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snorkelbobby_27.gif Item Part Number Description 1 10344 Generator pulley 2 19A216 Belt idler pulley 3 3A733 Power steering pump pulley 4 6C301 Drive belt 5 2E884 A/C clutch pulley 6 6B320 Crankshaft pulley 7 8509 Water pump pulley 8 6A228 Drive belt tensioner
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Jan 12, 2011 • 2002 Ford Escape
4helpful
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Serpentine belt routing for 2001 ford taurus
what engine? Please rate if this helps. Took a lot of time to dig out.

here's 2002 3.0L 2 valve


snorkelbobby_12.gif
Item Part Number Description 1 10346 Generator pulley 2 8678 Belt idler pulley 3 3A733 Power steering pump pulley 4 8620 Drive belt 5 2E884 A/C clutch pulley 6 6B209 Drive belt tensioner pulley 7 6312 Crankshaft pulley 8 8509 Water pump pulley


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snorkelbobby_13.gif
Item Part Number Description 1 3A733 Power steering pump pulley 2 8620 Drive belt 3 2E884 A/C clutch pulley 4 6316 Crankshaft pulley 5 6B209 Drive belt tensioner pulley 6 10344 Generator pulley

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snorkelbobby_14.gif
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Dec 20, 2010 • Ford Taurus Cars & Trucks
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Repair power steering for 1994 Chevy S10 Blazer V-6, pump and houses.
Power Steering Pump Removal & Installation 2.2L Engine To Remove:
  1. Remove the upper cooling fan shroud.
  2. Position a fluid catch pan under the power steering pump.
  3. Disconnect the feed and return hoses from the power steering pump, then drain the excess fluid into the catch pan. NOTE: On models equipped with a remote fluid reservoir, disconnect and plug the hose(s) in order to prevent system contamination or excessive fluid loss.
  4. Remove the drive belt from the pulley.
  5. Install a puller tool such as J-25034, or equivalent onto the power steering pump pulley. While holding the pilot bolt, turn the tool nut counterclockwise in order to press the drive pulley from the pump. NOTE: When installing the puller tool onto the power steering pump pulley, be sure that the pilot bolt bottoms in the pump shaft by turning the head of the pilot bolt.
    Installing the pilot bolt 85388111.gif

    Removing the power steering pump pulley 85388113.gif

    Installing the power steering pump pulley 85388114.gif

  6. Unplug the electrical connection from the A/C compressor, unfasten the compressor mounting bolts and set the compressor to one side without disconnecting the lines.
  7. Remove the front mounting bolts and the rear bracket nuts from the studs on the engine.
  8. Remove the rear brace mounting bolt.
  9. Remove the power steering pump from the vehicle.
To Install:
  1. Position the pump to the vehicle and secure using the front retaining bolts to 22 ft. lbs. (30 Nm).
  2. Install the rear bracket bolt and nuts. Tighten the retainers to 22 ft. lbs. (30 Nm) on 1994 - 97 models and 37 ft. lbs. (50 Nm) on 1998 and later models.
  3. Install the A/C compressor.
  4. Use a pulley installer such as J-25033 or equivalent to press the drive pulley onto the power steering pump. While holding the pilot bolt, turn the tool nut clockwise in order to press the drive pulley onto the pump. Check that the pulley is flush within 0.010 in. (0.25mm) of the shaft end. NOTE: When positioning the installer tool onto the power steering pump pulley, be sure that the pilot bolt bottoms in the pump shaft by turning the head of the pilot bolt.
  5. Properly install the drive belt.
  6. Remove the caps, then connect the feed and return hoses to the pump.
  7. Properly refill and bleed the power steering system.
  8. Test drive the vehicle.
4.3L Engine To Remove:
  1. Remove the upper cooling fan shroud.
  2. Remove the drive belt.
  3. Remove the fan and clutch from the water pump.
  4. Install a puller tool such as J-25034, or equivalent onto the power steering pump pulley. While holding the pilot bolt, turn the tool nut counterclockwise in order to press the drive pulley from the pump.
  5. Safely raise and support the vehicle.
  6. Remove the shield from the steering linkage.
  7. Position a fluid catch pan under the power steering pump.
  8. Disconnect the return hose from the power steering pump, then drain the excess fluid into the catch pan.
  9. Safely lower the vehicle.
  10. Disconnect the pressure hose from the pump and cap the open line.
  11. Remove the filler neck tube.
  12. Remove the power steering pump mounting nuts and bolts.
  13. Remove the power steering pump from the vehicle.
NOTE: When installing the puller tool onto the power steering pump pulley, be sure that the pilot bolt bottoms in the pump shaft by turning the head of the pilot bolt.
Installing the pilot bolt 85388111.gif

Removing the power steering pump pulley 85388113.gif

Installing the power steering pump pulley 85388114.gif

To Install:
  1. Position the pump to the vehicle.
    • Tighten the front retaining bolts to 37 ft. lbs. (50 Nm) and the nuts to 31 ft. lbs. (41 Nm).
  2. Install the filler neck tube.
    • Tighten the bolt to 15 ft. lbs. (20 Nm).
  3. Connect the pressure hose to the pump.
  4. Safely raise and support the vehicle.
  5. Connect the return hose to the vehicle.
  6. Install the shield on the steering linkage and lower the vehicle.
  7. Use a pulley installer such as J-25033 or equivalent to press the drive pulley onto the power steering pump. While holding the pilot bolt, turn the tool nut clockwise in order to press the drive pulley onto the pump. Check that the pulley is flush within 0.010 in. (0.25mm) of the shaft end. NOTE: When positioning the installer tool onto the power steering pump pulley, be sure that the pilot bolt bottoms in the pump shaft by turning the head of the pilot bolt.
  8. Install the fan and clutch on the water pump.
  9. Properly install the drive belt. NOTE: Be sure to secure any hoses which may get in the way or rub other components.
  10. Install the upper fan shroud.
  11. Properly refill and bleed the power steering system.
  12. Test drive the vehicle.
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Nov 05, 2010 • Chevrolet S 10 Cars & Trucks
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2answers

Need diagram to put timingbelt on 2001 kia sportage
prev.gif next.gif Timing Belt Removal & Installation SOHC To Remove:
  1. Disconnect battery negative cable.
  2. Remove fresh air duct.
  3. Drain engine coolant into an appropriate container and retighten radiator drain plug.
  4. Remove upper radiator hose.
  5. Remove fan clutch assembly bolts.
  6. Remove 5 cooling fan shroud bolts.
  7. Remove fan shroud and fan as an assembly.
  8. Loosen alternator mounting bolts and remove drive belt from pulley.
  9. Remove fan pulley.
  10. Remove 4 cooling fan assembly bolts.
  11. Remove cooling fan assembly.
  12. Remove 4 bolts and upper timing belt cover.
  13. Remove 2 lower bolts and lower timing belt cover.
  14. Loosen adjusting bolt and remove A/C belt.
  15. Remove alternator belt.
  16. Loosen power steering pump lock bolt and mounting bolt.
  17. Remove drive belt from crankshaft damper. Camshaft timing marks kia-03-20-7032.gif

  18. Turn crankshaft until timing mark on front housing and the arrow "2" on the camshaft pulley align.
  19. Remove 5 bolts and remove damper.
  20. Remove timing belt guide from timing belt pulley.
  21. Loosen tensioner lock bolt.
  22. Pry tensioner away from timing belt and tighten lock bolt to relieve tension on the timing belt. NOTE: Mark the direction of timing belt rotation on the belt if it is being reused.
  23. Remove timing belt.
To Install:
Timing belt pulley timing marks kia-03-20-7035.gif

NOTE: Timing belt pulley timing mark and timing mark must be aligned.
Camshaft timing marks kia-03-20-7032.gif

NOTE: The arrow at "2" on camshaft pulley must be aligned with timing mark on front housing.
Timing belt installation kia-03-20-7036.gif

  1. Install timing belt with minimal slack from timing belt pulley to water pump and from water pump to camshaft pulley.
  2. Loosen tensioner lock bolt until tension is applied to timing belt. CAUTION
    Do not turn crankshaft counterclockwise.
  3. Turn crankshaft pulley 2 full turns clockwise and ensure timing marks are properly aligned.
  4. Tighten tensioner lock bolt to 33 ft lb (45 Nm).
  5. Apply a force of 21 lb to timing belt midway between idler pulley and camshaft pulley.
    • Deflection should measure 0.43-0.51 inch (11-13 mm)
    NOTE: if timing belt deflection is incorrect remove timing belt and install NEW tensioner spring.
  6. Install timing belt guide.
  7. Install crankshaft damper pulley.
  8. Install 5 crankshaft damper pulley bolts. Tighten bolts to 132 in lb (15 Nm).
  9. Install power steering pump drive belt.
  10. Adjust power steering pump drive belt tension and tighten lock bolt and mounting bolt.
  11. Install alternator drive belt.
  12. Install A/C drive belt.
  13. Install lower timing belt cover and bolts. Tighten bolts to 84 in lb (10 Nm).
  14. Install upper timing belt cover and bolts. Tighten bolts to 84 in lb (10 Nm).
  15. Install cooling fan assembly and 4 bolts. Tighten bolts to 27 ft lb (37 Nm).
  16. Install fan pulley.
  17. Install fan clutch and shroud as an assembly. Tighten bolts to 74 in lb (8 Nm).
  18. Tighten 4 cooling fan nuts to 16 ft lb (22 Nm).
  19. Adjust alternator belt tension and tighten alternator mounting bolts.
  20. Install upper radiator hose.
  21. Install fresh air duct.
  22. Connect battery negative cable.
  23. Refill/bleed cooling system.
DOHC To Remove:
  1. Disconnect battery negative cable.
  2. Remove fresh air duct.
  3. Remove 5 cooling fan shroud bolts and 4 thermo-modulated fan nuts.
  4. Remove 4 thermo-modulated fan shroud fasteners.
  5. Remove generator drive belt.
  6. Remove fan pulley (located above crankshaft pulley).
  7. Remove 4 bolts and splash shield (located under front of vehicle).
  8. Remove A/C drive belt and power steering drive belt. Timing Belt Removal kia-03-20-7097.gif

  9. Remove 5 bolts and upper timing belt cover.
  10. Remove 2 bolts and lower timing belt cover.
  11. Loosen tensioner lock bolt and pivot tensioner pulley outboard.
  12. Retighten tensioner lock bolt. NOTE: Mark timing belt for rotation if it is being reused.
  13. Remove timing belt.
To Install:
Crankshaft match marks 79245g25.gif

  1. Align marks on timing belt pulley and pump body. Camshaft pulley alignment marks 79245g28.gif

  2. Align marks on camshaft pulleys with alignment marks on seal plate.
  3. Install timing belt. NOTE: No looseness should exist on the tension side and at the camshaft pulleys.
  4. Loosen tensioner lock bolt.
  5. Turn crankshaft 2 revolutions in direction of rotation and check that timing marks are still in alignment.
  6. Tighten timing belt tension lock bolt to 27-38 ft lb (32-52 Nm).
  7. Apply a force of 22 lbs to timing belt between camshaft sprockets.
    • Belt deflection should measure 0.30-0.33 in (7.5-8.5 mm)
    NOTE: Replace tensioner spring if timing belt deflection is excessive.
    Timing Belt Installation kia-03-20-7097.gif

  8. Install lower timing belt cover.
  9. Install upper timing belt cover.
  10. Install power steering drive belt and adjust belt tension.
  11. Install fan pulley.
  12. Install generator drive belt and adjust belt tension.
  13. Install A/C drive belt and adjust belt tension.
  14. Install splash guard.
  15. Install fan and fan shroud.
  16. Install 4 fan bolts. Tighten to 24 ft lb (33 Nm).
  17. Install fan shroud mounting bolts.
  18. Install fresh air duct.
  19. Connect hose to resonance chamber.
  20. Connect battery negative cable.
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Aug 02, 2010 • 2001 Kia Sportage
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1answer

Removing power steering pump from v8 windsor
Section 11-02A: Steering Pump, Power, C-II 1996 Aerostar, Ranger and Explorer Vehicles Workshop Manual REMOVAL AND INSTALLATION Pump and Pulley SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number Steering Pump Pulley Remover T69L-10300-B Steering Pump Pulley Replacer T65P-3A733-C
Removal
  1. Disconnect the power steering return hose (3A713) at the pump and drain fluid.
  1. Remove the power steering pressure hose (3A719) by unscrewing connector from the pump.
  1. On the Aerostar 3.0L V-6 engine (6007), loosen the drive belt tensioner (6B209) and adjustment bolts.





    Item Part Number Description 1 10346 Generator 2 8501 Water Pump 3 8678 Belt Idler Pulley 4 3A733 Power Steering Pump Pulley 5 6303 Crankshaft 6 2884 A/C Clutch 7 — Without A/C On the 2.3L I-4 and 4.0L V-6 engines, slacken belt tension by lifting drive belt tensioner in a counterclockwise direction. On Ranger 3.0L V-6 engines, slacken belt tension by lifting drive belt tensioner in a clockwise direction. Remove drive belt (8620) from under drive belt tensioner and slowly lower pulley to stop. Remove the drive belt from the power steering pump pulley (3A733).





    Item Part Number Description 1 10346 Generator 2 2884 A/C Clutch 3 3A733 Power Steering Pump Pulley 4 8501 Water Pump 5 6303 Crankshaft 6 8678 Belt Idler Pulley 7 6B209 Drive Belt Tensioner
  1. NOTE: If the drive belt requires servicing, refer to Section 03-05 .

    Remove the drive belt from the power steering pump pulley.
  1. Remove the oil dipstick tube.
  1. Remove the power steering pump support (3C511).
  1. Install Steering Pump Pulley Remover T69L-10300-B on the pulley.
  1. NOTE: Do not apply pressure on the power steering pump rotor shaft (3B559). Pressure will damage internal thrust areas of the power steering pump (3A674).

    While holding the remover tool nut stationary with a wrench, rotate the inner spindle of the remover tool clockwise until the pulley is pulled off the power steering pump rotor shaft.
  1. Remove the bolts attaching the power steering pump to the A/C compressor mounting bracket (2882).
Installation
  1. Install the power steering pump on the A/C compressor mounting bracket. Install and tighten attaching bolts to 41-61 Nm (30-45 lb-ft). On 4.0L engine, tighten to 47-64 Nm (35-47 lb-ft).
  1. Position the support on the A/C compressor mounting bracket. Install mounting bolts and tighten to 47-64 Nm (35-47 lb-ft).
  1. NOTE: Fore/aft location of power steering pump pulley on power steering pump rotor shaft is critical. Incorrect belt alignment may cause drive belt squeal or chirp. Make sure pull-off groove on power steering pump pulley is facing front and flush with end of shaft ± 0.254mm (± 0.010 inch).

    Install the Steering Pump Pulley Replacer T65P-3A733-C and install the power steering pump pulley.
  1. Install the drive belt on the power steering pump pulley.
  1. On the 2.3L I-4, Ranger 3.0L V-6, and 4.0L V-6 engines, position and rotate drive belt on engine. While lifting drive belt tensioner in a counterclockwise direction (clockwise on Ranger 3.0L V-6), slide drive belt under drive belt tensioner and lower drive belt tensioner to drive belt.
    On Aerostar 3.0L V-6 engine, position the belt idler pulley (8678) assembly to give the drive belt the tension specified. Refer to belt tension check in Section 03-05 . Tighten the drive belt tensioner and adjustment bolts to 47-64 Nm (35-47 lb-ft).
  1. Install the power steering pump support, if removed.
  1. Install the oil dipstick tube.
  1. Install the pressure hose tube nut and new Teflon® wagner into power steering pump valve outlet fitting (3D654) and tighten to 41-54 Nm (30-40 lb-ft).
  1. Connect the power steering return hose to the power steering pump, and reposition the clamp.
  1. Fill the power steering oil reservoir (3A697) with Premium Power Steering Fluid E6AZ-19582-AA or equivalent fluid meeting specification ESW-M2C33-F. Start the engine and turn the steering wheel (3600) from left to right without hitting stops to remove air from the system.
  1. Check for leaks and recheck the fluid level. Add fluid if necessary to proper level as specified in Section 11-00 .


    Power Steering Pump and Power Steering Pulley, 2.3L TPH Engine, Ranger Only





    Item Part Number Description 1 2882 A/C Compressor Mounting Bracket 2 N606543-S2 Bolt (2 Req'd) 3 N606069-S2 Bolt (2 Req'd) 4 N605803-S2 Bolt 5 N800199-S8M Screw 6 3D673 Power Steering Pump Pulley 7 3F671 Power Steering Belt Idler Support 8 N806020-S2 Bolt 9 3A674 Power Steering Pump 10 19703 A/C Compressor A — Tighten to 21.2-29 Nm (16-21 Lb-Ft) B — Tighten to 40.3-55 Nm (30-41 Lb-Ft) C — Tighten to 44-51 Nm
    (32-38 Lb-Ft)

    Power Steering Pump and Power Steering Pulley, 3.0L Engine, Aerostar





    Item Part Number Description 1 3A674 Power Steering Pump 2 3C511 Power Steering Pump Support 3 6007 Engine 4 N803564 Stud 5 N802827-S2 Nut 6 N800199-S8M Screw (3 Req'd) 7 N8011179-S2 Screw (3 Req'd) 8
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Jun 09, 2010 • 1996 Ford Explorer
1helpful
1answer

Serpentine belt diagrm
Not sure if you have the 3.0L 2V or the 3L 4V so heres both. Hope it helps.. Cobra,, :-)
Accessory Drive Component Locations 3.0L (2V)a0007698.gif
Item Part Number Description 1 10346 Generator pulley 2 8678 Belt idler pulley 3 3A733 Power steering pump pulley 4 8620 Drive belt 5 2E884 A/C clutch pulley 6 6B209 Drive belt tensioner pulley 7 6312 Crankshaft pulley 8 8509 Water pump pulley

Component Locations 3.0L (4V)a0007699.gif
Item Part Number Description 1 3A733 Power steering pump pulley 2 8509 Water pump pulley 3 2E884 A/C clutch pulley 4 8620 Drive belt 5 6312 Crankshaft pulley 6 6B209 Drive belt tensioner pulley 7 10346 Generator pulley
Read full answer
Jun 05, 2010 • 2000 Ford Taurus
2helpful
1answer

How to remove a power steering pump?
(this is for power steering pumps that are pump and reservoir in same assembly) First remove the fan shroud. Then the fan clutch/fan needs to be removed. Then belt needs to come off as well. Then you need to have a pulley removal kit to remove the power steering pump pulley. Disconnect the pressure line from the back of the pump ( I think it's a 16mm fitting), then remove the return line clamp and the line itself from the pump. Remove the bolts holding the mounting bracket that sits flush on the back of the pump. Last, remove the bolts holding the pump to the bracket in which it sits. I got my pump from auto zone for about forty bucks, but found that one of the studs on the back for the mounting bracket was about a 1/4 inch longer than the original, so I had to saw off the excess in order to make it fit. Not a real problem. Replace everything in reverse of removal. Be sure not to over torque the pulley when reinstalling it to pump. It should sit flush on shaft. Be sure to bleed the air out after filling the pump with power steering fluid by turning the engine on, rev it up to about 1500 rpm's, and turn the wheel left but not to stopping point and right but not to stopping point. Do this a few times and you should see the air surface inside the reservoir. Check the fluid level after bleeding for a couple minutes and fill to specs. Cap reservoir and road test. Also make sure you install the new o-rings that come with the new pump, very important!
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Apr 20, 2010 • 1992 GMC Sierra
1helpful
1answer

Belt diagram
2 valve




3186cf9.gif
Item Part Number Description 1 8679 Belt idler pulley 2 10344 Generator pulley 3 8620 Drive belt 4 3A733 Power steering pump pulley 5 6312 Crankshaft pulley 6 8509 Water pump pulley 7 2E884 A/C clutch pulley 8 6B209 Drive belt tensioner pulley
------------------------------------------------------------------------
4 valve

74aa6ac.gif
Item Part Number Description 1 19A216 Belt idler pulley 2 10300 Generator clutch pulley 3 8620 Drive belt 4 3A733 Power steering pump pulley 5 6316 Crankshaft pulley 6 8A528 Water pump pulley 7 19D692 A/C clutch pulley 8 6B209 Drive belt tensioner pulley 9 19A216 Belt idler pulley
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Oct 26, 2009 • 2003 Mercury Grand Marquis
0helpful
2answers

Fan belt wont stay on 95 ford f150
YOU HAVE SOMETHING OUT OF LINE ONE OF THE PULLYS IS NOT LINED UP RIGHT. ITS MOST LIKELY ALTERNAER POWER STEERING PUMP OR THE AIR PUMP ONE OF THE THREE ARE OUT OF LINE
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May 25, 2009 • 1995 Ford F150 Styleside Regular Cab
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